Mailing List flyrotary@lancaironline.net Message #6456
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: charging
Date: Fri, 12 Mar 2004 11:54:31 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
 
----- Original Message -----
Sent: Friday, March 12, 2004 11:25 AM
Subject: [FlyRotary] Re: charging

John,

I used a relay on mine.  I saw a schematic somewhere, or read that the best to do was to use the alt warning lead from the alternator to pull a relay.  I then used a normally open contact on the relay to provide 12VDC to an LED on the I/P through a 680 ohm resistor.

 

Mine seems to work fine.

 

Steve Brooks

Cozy MKIV #1071

CH 25-finishing

 

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net]On Behalf Of John Slade
Sent: Friday, March 12, 2004 8:10 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] charging

 

I'm still having trouble with my alternator warning light.

I know we discussed this before, but would someone refresh my mind?

Currently I have an LED in the circuit as the warning light. It doesn't go out. Buss voltage seems fairly stable at 14.2v with engine running. Do I need a regular bulb rather an LED, and what are the specs of the diode shown in the schematic?

John Slade (hit 25 mph last night)

 

 John,

 

    Not certain about your setup, but as Steve  indicated its probably  best not to have a LED in series with the lamp or idiot light wiring into the alternator.  It appears that the Mazda Alternator uses the current through that line to bootstrap the field coils and start the alternator producing electricity.  After the alternator starts producing then it no longer needs the voltage from that wire. 

 

In the car circuit a relay and diode are in that line and as Steve said using the points of the relay to control the voltage to your lamp (type probably doesn't matter LED or incandescent).

If you have a lamp or LED or lamp in that line and should it fail - then no startup voltage will  be supplied to your field coils on start up and no voltage from the alternator.  It will appear that your alternator has failed and normally no voltage would be produced by the alternator.

 

The probably reason your LED stays lit  is you do not have the diode in the circuit.  With the diode there it would be back-biased by the voltage from the alternator.  If back-biased, then the diode cuts off ALL current flow and the light will not stay lit.  I suspect that without the diode there is still sufficient current flow after the alternator starts to cause a voltage drop a cross your LED sufficient to keep it lit.

 

I would recommend using the circuit that has a 12V relay and a 16 volt diode in series.  You can get both from most Radio Shack stores (or used to be able to).  The base (sharp point of the diode symbol) should point toward the alternator and away from the battery voltage.  This results in 12Volts of forward-bias across the diode.  That way when the alternator is not producing voltage (say at start up), the diode is biased so that current flows through it and therefore the relay causing the relay to close which in turn lights on your lamp/LED (and also provides the bootstrap voltage to your alternator's field coil).  Once the alternator starts producing voltage, the voltage on the alternator side of the diode starts to increase, when that voltage approaches the 12Volts on the other (battery) side of the diode the voltage difference across the diode approaches zero (12V on battery side minus 12Volt on alternator side of diode = zero) the diode stops conducing current .  When the diode stops conducting , the current flow through it and the relay stops.  The relay no longer can stay closed so the points open and your lamp goes out indicating the alternator is functioning.

 

Again, if your alternator is similar to the Mazda alternator set up. A failed bulb in that line can fail and your alternator may not produce voltage.  Using the LED without the diode probably permits sufficient current to flow even after alternator startup to keep the LED lit. If you just want to make the light go out then inserting the diode as I mention would do that - but, I strongly recommend not have a lamp in the direct line but use a relay to interface to the lamp.

 

 

My 0.02 worth.

 

Ed Anderson

 

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