Mailing List flyrotary@lancaironline.net Message #6106
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: EDDIE manifold more photos
Date: Mon, 1 Mar 2004 16:45:48 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Hi Lonnie,
 
    Why I am certain you are correct about the optimum length - err, for what RPM {:>).
 
There are a number of different polyurethane with tailored characteristics ranging from looking like a block of aluminum, machinable and takes a polish like metal to  very flexible almost rubber like consistency.  I use one sold by this company called Featherweight (so light if floats).  Not being that knowledgeable about plastics I leave plenty of thickness for strength - probably much more than required, but I would rather not find the limits in flight. You need silicon cores in order to cast runners in the plastic - well, I guess you could use just about anything, but the silicone cores are reusable and easy to pull out of a curve. I
 
Its really sort of neat.  I cast my first part about six or seven months ago and used it to mount all four fuel injectors and the throttle body.  However, it turned out that having the four injectors 22" away from the ports made starting on cold mornings difficult.  That and I wanted to see if an adjustable intake manifold was worth the effort.  If it turns out to be worthwhile then I will use more plastic in the next intake manifold to see how light weight I can get it.
 
 
 
URL for the plastic I use at : http://www.smooth-on.com/proto.htm
 
 
Ed Anderson
RV-6A N494BW Rotary Powered
Matthews, NC
----- Original Message -----
From: lonnwood
Sent: Monday, March 01, 2004 1:20 PM
Subject: [FlyRotary] Re: EDDIE manifold more photos

Hey Ed, Looks great! I am sure you will find the optimum length manifold will be
the exact length I made mine :>) .
Can you tell me about this pourable polyurethane? Where did you get it?
How break resistant is it, such as in bending?
Thanks,
Lonnie
.
 
So we hopefully will see what this does in a couple of days.  Oh yes, the throttle body mount was poured from polyurethane plastic.
 
Ed
 
Ed Anderson
RV-6A N494BW Rotary Powered
Matthews, NC


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