Mailing List flyrotary@lancaironline.net Message #6043
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: 13B - No start problem
Date: Sat, 28 Feb 2004 13:50:52 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
Welcome, David
 
    Yes, Tracy is correct, there is an unintended  "sneak" circuit in the EC2 that permits power to the EC2 through the injectors, however, while that provides power to the EC2, it will not trigger the injectors unless the EC2 is getting a signal from the crankangle sensor that engine is running..  Tracy thought that folks would turn off their EC2 by turning off the Master switch thereby killing all power to the EC2 and injectors  - however, some of us"fooled" him and  have a switch for the EC2 power as well as disabling switches for the injectors.  You really should reconsider installing the disabling switches as they really help in trouble shooting.
 
But, in any case, there is a possibility that you are wired correctly and have one bad injector.  It only takes one injector  stuck open to quickly drain the pressure out of the fuel line.  I had a bad injector which would stick open intermittently and it about drove me nuts trying to figure out what was causing my problem until finally one day it stuck open on a ground run up and I was able to identify the bad one.  However, I don't really think that is your problem, else, removing the fuse would make no difference unless the injector is grounding itself internally.
 
You have clearly identified that power causes the injectors to be open when they should not.  So there appears only two possibilities to me at this point.
 
1.  You have an unintentional ground in your wiring which completes the circuit for the injector - which only the EC2 injector drivers should do.
 
2.  There is a problem with the EC2, however, this is least likely.  While there have been folks who thought the problem was with the EC2, in 99% of those cases, it was a different problem.
 
 
I presume that the fuel ending up in the engine is not from the squirt that the transit power-on condition causes.  That should only happen once as you turn it on and your fuel pump should bring the pressure right back up.  In fact with the pump running you'll never notice the transit pressure drop.
 
The only thing I can think to recommend is to turn your power off, remove the injector power fuse and unplug all your injector connectors from their injectors and
 
1. with a Ohm meter check to see that Neither terminal of any connector shows a ground (must do this independently for each of the two terminals on each injector connector).  There should be NO ground on either terminal of a connector, this will confirm that you do not have a wiring problem. - however, while unlikely - you could still have an internal injector solenoid coil short to ground. So continue with the next step.
 
2.  Plug the connectors back on the injectors one at a time and after each time - again check the terminals of that connector now installed on the injector  to  see that there is no grounding of the circuit.  IF you get a ground indication after  you have plugged a connector back on to an injector then that injector likely has an internal short to ground.
 
3.  Unplug your harness as Rusty Suggested from the EC2 and do a similar check.
 
 
Ed Anderson
RV-6A N494BW Rotary Powered
Matthews, NC
----- Original Message -----
Sent: Saturday, February 28, 2004 12:22 PM
Subject: [FlyRotary] Re: 13B - No start problem

Thanks Ed and Rusty.  Now comes the dreaded work of tracking down my wiring error.  I had earlier suspected a problem because when ever there was power to the main buss the light on the EC2 would come on, indicating there was power to the EC2 coming through the injectors.   Tracy said this was normal, but maybe he was thinking that the engine was running.  I am sure that the injectors are open because the system will not hold pressure unless I remove the fuses to the injectors.  But remove the fuses on the hot side of the injectors and the light on the EC2 goes out and the system holds pressure.  This happens with either the primary or the secondary injectors.

 

I am also having trouble picturing where I could have gone wrong in the wiring.  It seems unlikely to me that I could have grounded all 4 of the injector leads.  Your idea about testing with the main connector unplugged is a good place to start.  But assuming that checks out OK (no ground with the connector unplugged), I really would have no idea what to do next.  I can’t believe that I would put all 4 injector leads in the wrong hole.  BTW, I did not install an injector disable switch.

 

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of
Russell Duffy
Sent: Saturday, February 28, 2004 6:31 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: 13B - No start problem

 

With the injectors connected to the main buss, when ever there is power to the injectors they are OPEN!!!  This occurs even when the EC2 does not have power.  As I was trying to adjust my fuel pressure and check for leaks (there were only 4 ;-) I had about 10 min of pump running time with the injectors open before I discovered the issue.  Now I'm sure I have quite a puddle of fluid inside the intake and rotor chambers. 

Hi David,

 

I agree with Ed, and everyone else who said the injectors should not be open just because they have power on them.  Are you sure they were open, or did you measure 12V on them and assume they were open? 

 

Try this- turn the power back on to the injectors, and measure from each connection on the injector to ground with a voltmeter.  As Ed indicated, you should see 12V on both connections to show that the injector is off.  If you see 12V on one, and ground on the other, unplug the main EC-2 connector and check again.  If you still have ground on one side, you have inadvertently grounded the injectors in your wiring somewhere, which will cause an extremely high idle speed :-)

 

Good luck.

Rusty (I want to make noise again)

 

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