Mailing List flyrotary@lancaironline.net Message #5874
From: Russell Duffy <13brv3@bellsouth.net>
Subject: RE: [FlyRotary] Re: muffler?
Date: Sun, 15 Feb 2004 18:12:20 -0600
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Message
The guys with straight pipes (even with a lot of 90 degree turns)  think they work GREAT!  Their hearing went bad shortly after they started flying them : )
 
 
Ha!  OK, I'll install the muffler :-) 
 
Heck, if I got rid of the muffler, I'd probably end up tail heavy with all the weight I've removed from the nose.  I finished the stainless heat shield for the bottom of the plane today, and it's all ready to rivet in place.  I decided to order some stainless from McMaster Carr to mount the muffler, so I'll finish mounting the muffler next weekend.  
 
I also tried to expand a 1.75" .035" 321 stainless pipe today.  I need to make it fit the 2-1/8" hole in the exhaust flange, and there's no way I'm going to be able to do this.  It seems like a lot to stretch a thin wall pipe, and I was doing this as a test to see if it would work.  Unfortunately, I just can't generate enough force with the tailpipe expander to do much with it.  I used an impact wrench, with about 120 psi of pressure, and the most I could stretch it was maybe 1/16".   I assume a custom exhaust shop could do this, but would the 1-3/4" pipe expand successfully to be 2-1/8", or would it split?  I'll either have to have it stretched, or buy something pre-stretched, or perhaps make a new exhaust flange. 
 
Ideas are welcome.
 
Cheers,
Rusty (I don't think I'm missing any EM-2 connectors Tracy)
 
   
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