Mailing List flyrotary@lancaironline.net Message #55225
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Stripped Spark Plug Threads
Date: Fri, 27 May 2011 14:31:07 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
David,
 
I too had difficulties in the past with spark plugs "sticking" in the aluminum housing - yes, I always use "AntiSeize" compound - but, it still happened. 
 
What I took to doing is using a thread chaser after I removed the plugs.  Its similar to a tap, but without the sharp cutting edges, its just designed to cause the distorted threads to form back into the proper shape.   I found one at an auto store it had a 14MM on one end and smaller on the other -- I think they called it a "thread chaser".
 
Don't know if that might help your problem or not - if the situation was like mine where it as very hard to unscrew the plugs (and I thought I had stripped mine as well), the thread chaser might salvage the housing - or as someone suggested helicoil repair (never tried that myself).
 
Good luck, let us know the results.
 
Ed
 
Edward L. Anderson
Anderson Electronic Enterprises LLC
305 Reefton Road
Weddington, NC 28104
http://www.andersonee.com
http://www.eicommander.com

Sent: Friday, May 27, 2011 11:22 AM
Subject: [FlyRotary] Stripped Spark Plug Threads

I tried to change my spark plugs yesterday, and one of them came out (at the cost of much skin and grit) after having fused with some of the aluminum.  I am afraid that the threads in the rotor housing are now badly stripped. 
 
Does anyone know if it is somehow possible to re-tap those, or am I in for a rebuild and a new rotor housing?

--
David Leonard

Turbo Rotary RV-6 N4VY
http://N4VY.RotaryRoster.net
http://RotaryRoster.net
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