Mailing List flyrotary@lancaironline.net Message #51410
From: Al Wick <alwick@juno.com>
Subject: Re: [FlyRotary] Re: high/low pressure pumps question
Date: Mon, 7 Jun 2010 06:25:20 -0700
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
I'm really concerned for your life risk. This is a very high risk fuel design. Puts your fuel pressure at pump inlet very very close to the vapor pressure of fuel. This suddenly makes the design sensitive to a whole bunch of environmental factors.
 
Ask this question: Millions of automobiles. When they designed automotive fuel systems, why did every single engineer return fuel to tank instead of pump inlet? So much more expensive to send to tank.
 
You can bench test your design and prove how close it is to failure. Just need to measure fuel pressure at pump inlet, measure pump temp. Use hair dryer to force pump to higher temp. Put all the numbers in spreadsheet, then calculate distance between vapor pressure and your readings. Adjust for worst case, which would be high altitude airport, hot day sitting on tarmac for 1 hour, heat soaked engine compartment, car fuel containing ethanol.
 
Marginal designs can fly for years without failure. This is the nature of failure. Use care, I'm concerned.
 
-al wick
 
 
----- Original Message -----
Sent: Sunday, June 06, 2010 6:47 AM
Subject: [FlyRotary] Re: high/low pressure pumps question

Hope this helps...

On 6/6/2010 2:21 AM, Todd Bartrim wrote:
>
> Hi Charlie;
> Hmmmnn, I gotta say a picture (or drawing) is worth a thousand words.
> Todd (sent on my new-fangled google phone with a really damn small
> keyboard)
>
>> On 2010-06-05 8:46 PM, "Charlie England" <ceengland@bellsouth.net
>> <mailto:ceengland@bellsouth.net>> wrote:
>>
>> Hi Todd,
>>
>> My thought is to set up the fuel path thus: fuel source through a T
>> into injection pumps, through filters, through combining T, through
>> the regulator(in cockpit), through firewall to engine. The
>> regulator's bypass port (in the cockpit) would be plumbed just like
>> yours, except no heat exchanger since the bypass fuel would never see
>> the heat of the engine compartment. The bypass would still T into the
>> supply to the injection pumps, like your system. Obviously, a
>> manifold pressure line would be required through the firewall into
>> the cockpit to the pressure regulator.
>>
>> My original plan (different injection that didn't require a return
>> line) was similar to your selector setup: main tanks feeding stock
>> van's selector, with the 3rd port on it being fed by a 2nd vans
>> selector to select either of the 2 aux tanks. No transfer pump would
>> have been required, & no crossover valve. Failure of the primary
>> valve could have been a 'show stopper', but the newer valves seem to
>> be rock solid reliable. Going to this system using the gear type
>> pumps requiring a return line forced re-thinking. Using your idea to
>> return the bypassed fuel at the pump inlet effectively eliminates the
>> 'return' issue, & tempts me to return to the original fuel selector
>> layout, with the addition of a Facet boost pump. The fact that the
>> optical sensors will work looking into the side of a fuel line (the
>> T), instead of needing them in the tank & that they still give almost
>> a full minute's warning, is very encouraging. I'll start looking for
>> a convenient place to mount them.
>>
>> I hope that Tracy will chime in on how he plumbed the regulator on
>> his -8.
>>
>> Many thanks for the extra details.
>>
>> Charlie
>>
>>
>>
>> On 6/5/2010 12:32 PM, Todd Bartrim wrote:
>>
>>     >
>>     > Hi Charlie
>>     >    Not sure I understand correctly what you mean? Can you
>>     sketch it out quickly? I'...
>>
>>     > *From*: Charlie England <ceengland@bellsouth.net
>>     <mailto:ceengland@bellsouth.net>
>>     <mailto:Charlie%20England%20%3cceengland@bellsout.
>>     <mailto:Charlie%2520England%2520%253cceengland@bellsout.>..
>>
>>     > *Subject*: [FlyRotary] Re: high/low pressure pumps question
>>     > *Date*: Sat, 05 Jun 2010 08:38:09 -0...
>>
>>
>>
>> --
>> Homepage: http://www.flyrotary.com/
>> Archive and UnSub: http://mail.lancaironline.net:81/lists...
>>


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