Mailing List flyrotary@lancaironline.net Message #5025
From: Russell Duffy <13brv3@bellsouth.net>
Subject: RE: [FlyRotary] Re: aluminum hose bungs/fittings, evap core mounting
Date: Tue, 30 Dec 2003 09:21:54 -0600
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Message

>  This is a job for a TIG machine only.  Weld three tacks 120 degrees apart
> and quench the welds with a wet rag. Let everything cool down to room temp.
> Weld between two of the tacks and quench again. And so on until finished.

 
Thanks again for the tips.  What if I filled the core with water prior to welding?  Maybe I could change the water periodically as it heats up?  Would the water vapor be a problem with TIG welding?  At least I'd know if I reached the kit stage :-)


> You are about to rigidly attach a heavy aluminum cooler to (in effect)
> an engine that can ring it's own case bolts hard enough to fatigue them to
> death. The brackets are what?

The brackets are 6061-T6, and they could be steel if needed.  Weren't the broken case bolts a matter of harmonic vibration at certain rpms?  That's not likely to be a problem with these brackets, unless I'm really unlucky. 

OK, there are a number of you out there that have cores mounted to the engine.  Do you have them solidly mounted, or are they on an effective cushion of some type?  Can you post some pics?  Has vibration been an issue with any of your mounting methods?   

Thanks,
Rusty (shaken, not stirred)
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