Mailing List flyrotary@lancaironline.net Message #50140
From: kevin lane <n3773@comcast.net>
Subject: off subject - BIG engine!
Date: Thu, 18 Feb 2010 12:01:22 -0800
To: flyrotary <flyrotary@lancaironline.net>
Cc: zzz <n3773@comcast.net>

 

 

This is some engine:

Maximum  power: 108,920 hp at 102 rpm 

Maximum torque: 5,608,312 lb/ft  at 102rpm 


01.jpg The  Wartsila-Sulzer RTA96-C turbocharged two-stroke diesel engine  is the most powerful and most efficient prime-mover in the world  today. The Aioi Works of Japan 's

Diesel United, Ltd built the  first engines and is where some
of these pictures were taken. It  is available in 6 through 14 cylinder versions,
all are inline  engines. These engines were designed primarily for very  large
container ships. Ship owners like a single engine/single  propeller design and
the new generation of larger container ships  needed a bigger engine to propel
them. The cylinder bore is just  under 38" and the stroke is just over
98". Each cylinder  displaces 111,143 cubic inches (1820 liters) and
produces 7780  horsepower. Total displacement comes out to 1,556,002  cubic
inches (25,480 liters) for the fourteen cylinder version.  

Some facts on the 14 cylinder  version: 

Total engine weight: 

2300  tons (The crankshaft alone weighs 300 tons.)  
Image removed by sender.

Length: 89 feet 

Height: 44  feet 

Maximum power: 108,920 hp at 102 rpm  

Maximum torque: 5,608,312 lb/ft at 102rpm  

Fuel consumption at maximum power  is 0.278 lbs per hp per hour (Brake
Specific Fuel Consumption).  Fuel consumption at maximum economy is 0.260
lbs/hp/hour. At  maximum economy the engine exceeds 50% thermal efficiency.  That
is, more than 50% of the energy in the fuel in converted to  motion.

For comparison, most automotive and small aircraft  engines have BSFC figures
in the 0..40-0.60 lbs/hp/hr range and  25-30% thermal efficiency range. 

Even at its  most efficient power setting, the big 14 consumes 1,660  gallons
of heavy fuel oil per hour. 

A  cross section of the RTA96C: 

02.jpg

The internals of this engine are a bit different  than most automotive
engines.

The top of the connecting  rod is not attached directly to the piston. The top
of the  connecting rod attaches to a "crosshead" which rides in  guide
channels. A long piston rod then connects the crosshead to  the piston.

I assume this is done so the the sideways forces  produced by the connecting
rod are absorbed by the crosshead and  not by the piston.. Those sideways
forces are what makes the  cylinders in an auto engine get oval-shaped over
time.  




The crank sitting in the block  (also known as a "gondola-style"
bedplate). This is a 10 cylinder  version. Note the steps by each crank throw
that lead down into  the crankcase: 

04.jpg

A piston & piston rod assembly. The piston is  at the top. The large
square plate at the bottom is where the  whole assembly attaches to the
crosshead:

05.jpg

 






The cylinder deck  (10 cylinder version). Cylinder liners are die-cast ductile
cast  iron. Look at the size of those head studs!: 
08.jpg



The  first completed 12 cylinder engine:

 

                                           ~ ~ ~

 
 
Kevin Lane - carpentry
www.kevinlanecarpentry.com
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