Mailing List flyrotary@lancaironline.net Message #4972
From: Russell Duffy <13brv3@bellsouth.net>
Subject: thrust angles, and fiberglass question
Date: Thu, 25 Dec 2003 19:16:59 -0600
To: Flyrotary List <flyrotary@lancaironline.net>
Message
Greetings,
 
I was continuing with my cowl fitting today, and it's coming along fine.  Attached is a picture of the old cowl (before I violated it) that shows the mismatch that exists at the rear of the spinner.  This is about the same with the new cowl, but I don't have a picture of that yet.  These cowls are made with an offset thrust angle built in, and of course it's opposite of what we need.  
 
My question for you fiberglass masochists out there- What's the best way to fix this?  On BUC, I cut the front ring loose, repositioned it, and glassed over it.  I don't want to do that again.  What I would like to do, is use some sort of filler, putty, ???, to fill in the gap.  What substance would you recommend to use for this?  Ideally, this will be something thick, that can be molded in shape, then final sanded after it hardens. 
 
On another note, I just had a bad thought.  I had figured that I might end up with a 2.85 gear drive on the plane to turn higher rpms.  It just dawned on me that this will cause a thrust angle problem.  The engine mount, and now the cowl, is made for left thrust.  Rats!  Fortunately, I'm sure I can get all the performance I need from the current 2.17 drive. 
 
Cheers,
Rusty (nearing Christmas ham consumption)
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