----- Original Message -----
Sent: Sunday, December 06, 2009 12:59
PM
Subject: [FlyRotary] Oil starvation
Here is the photo of the end housing damage by the oil
starvation.
>
> Rino Lacombe
Noting too bad there. The dark spots will be harder than the other areas
now and will resist being smoothed down.
Hit those lightly with a course stone then lap the irons against each
other. Valve grinding compound is fine. Just get a dull grey surface all over.
If one of the damaged area keeps showing up as a shiny spot, hit it again with
the stone and lap some more.
You can rig up a vertical mill to run slow enough to drag an iron around
in circles with an offset bearing.
Or, do it by hand. If after several hours of lapping, your suspect iron
is only showing grey on two corners,
the iron is warped beyond repair, and you need another iron.
Sand the thrust surfaces on the rotors smooth.
Put the rotors in a press and push the gear into its hole good and hard.
Measure to be sure the land width is well below the minimum. (The width of the
rotor housings).The side seals and corner seals will keep the rotors centered
just fine.
If you premix oil and fuel, use a synthetic straight weight oil in the
sump. 40 wt unless you fly in Canada in the winter. And premix a name brand 2
cycle oil in the fuel. If you use the OMP, then use a straight weight racing
oil in the sump. 40 weight again but a conventional oil not a synthetic.
Why the racing oil? Why a conventional? Why a synthetic?
A synthetic is by far the best lubricant, but most of them don't burn
very well. So, if you premix, its the best choice.
Racing oil has an additive that breaks up foam bubbles. Rotaries make
lots of foam by squirting a stream of oil into the spinning rotors. Racing
oils have lots of zinc compounds in them to prevent metal transfere.
We don't want any metal transfer.
So, the best sump oil when premixing is a synthetic racing oil. More
antiscuff, more anti foam and the best lubricant.
The 6,000 RPM you turn up an airplane engine is not the same as the 3,000
you might turn up a car engine. The street oil people hope you won't go over
4,000 RPM. The racing oil people know you will go over 6,000 RPM. My driver
shifts at 9,600 RPM. Because the power curve has started down, not because the
engine will not go higher without damage.
In unlimited intake rules racing, the limit is 10,700 for short races and
10,300 for long races. In drag racing they leave the line at over 11,000 RPM.
You do of course have to keep oil in it.........
Lynn E. Hanover
And on a darker note:
Get a Doppler Carotid check. Cheap, fast, painless. My wife hounded me
into getting one and I resisted because I don't like doctors or hospitals and
I had no symptoms at all. My Doppler showed a major blockage on the
right side. I did a dye check. Plastick hose through the groin into the
Carotid to make high contrast movies in great detail from various angles.
Not as bad as it sounds, but takes up a day of laying still in a bed watching
TV. The movie shows a 99% blockage. The Doctor canceles office hours on Friday
and does my Carotided. Cut open neck, cut open artery, peel out 1/2 pound of
plaque, sew up artery, staple up neck. Feels fine just a bit stiff the first
day.
In the pictures it looks like a black soda straw with a one inch section
missing. I was one sneeze away from........
And I have big arteries. Smaller folks don't fare as well. So get it
done. Any candy ass can get through the Doppler test. They just rub your neck
with a sensor. Maybe a pretty girl will do yours. Takes 5 minutes. Do it. So
we won't have to help your widow sell your
junk.