X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from omta.toronto.rmgopenwave.com ([4.59.182.110] verified) by logan.com (CommuniGate Pro SMTP 5.2.15) with ESMTP id 3794839 for flyrotary@lancaironline.net; Tue, 04 Aug 2009 15:56:41 -0400 Received-SPF: pass receiver=logan.com; client-ip=4.59.182.110; envelope-from=lacombr@nbnet.nb.ca Received: from torspm04.toronto.rmgopenwave.com ([142.167.75.234]) by tormtz03.toronto.rmgopenwave.com (InterMail vM.8.00.01.00 201-2244-105-20090324) with ESMTP id <20090804195606.DMOL12408.tormtz03.toronto.rmgopenwave.com@torspm04.toronto.rmgopenwave.com> for ; Tue, 4 Aug 2009 15:56:06 -0400 Received: from PCdeRita ([142.167.75.234]) by torspm04.toronto.rmgopenwave.com with SMTP id <20090804195606.HPWW32288.torspm04.toronto.rmgopenwave.com@PCdeRita> for ; Tue, 4 Aug 2009 15:56:06 -0400 Message-ID: <7B6EA81F6C0C44CFB3E133F19E54A074@PCdeRita> From: "Rino" To: "Rotary motors in aircraft" References: In-Reply-To: Subject: Re: [FlyRotary] Smoking gun, ground wire crimp... Date: Tue, 4 Aug 2009 16:56:04 -0300 MIME-Version: 1.0 Content-Type: text/plain; format=flowed; charset="iso-8859-1"; reply-type=response Content-Transfer-Encoding: 7bit X-Priority: 3 X-MSMail-Priority: Normal X-Mailer: Microsoft Windows Mail 6.0.6001.18000 X-MimeOLE: Produced By Microsoft MimeOLE V6.0.6001.18049 One other possibility as the cause of a broken copper wire, now I am talking about a solid wire which is not your case. A copper wire is strong until there is a nick in it, then it breaks easily at the nick when flexed. I wonder, if a number of strands of a stranded wire are nicked while one is removing the insulation could eventually result in breaking the wire, eventually. Rino ----- Original Message ----- From: "Christopher Barber" To: "Rotary motors in aircraft" Sent: Tuesday, August 04, 2009 3:51 PM Subject: [FlyRotary] Smoking gun, ground wire crimp... > Sorry to side track the T-shirt discussion. I think we need something > more distinctive though to call more attention. Something "cute" but > potent to deliver more of a total message. Just a thought. > > Anyway, Tracy should have my EC2 by now. Hopefully he is not overwhelmed > with work and I will be back with a running engine soon. > > Concerned with my broken ground wire, I examined where the wire broke, > right at the connection. I crimped some test wire with the same wire, > terminators and crimps and what I have determined is that I MUST have > crimped the 16 gage wire with the wrong size crimp (20gage crimp) and the > smaller size crimp cut the the thicker wire to a point of failure. The > test crimps I did with the smaller crimps on the larger wire produced the > same visual result as what failed. I have done so many crimps of 20 gage > wire, I am guessen' that my motor memory just went to the red crimp. > . > > Just a small data point. > > All the best, > > Chris > Houston > > -- > Homepage: http://www.flyrotary.com/ > Archive and UnSub: > http://mail.lancaironline.net:81/lists/flyrotary/List.html >