Mailing List flyrotary@lancaironline.net Message #47458
From: Bill Bradburry <bbradburry@bellsouth.net>
Subject: RE: [FlyRotary] Re: Just livid.....
Date: Mon, 27 Jul 2009 14:49:48 -0400
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Chris,
Do you have power to the EC-2?  My EM-2 flashes NOP when I have not turned
the EC-2 on.  I don't know what the MAP table would look like with the EC-2
off.  Maybe bottomed out??  Perhaps more broken wires???
Bill B

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
Behalf Of Christopher Barber
Sent: Monday, July 27, 2009 2:10 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Just livid.....

I turned on the EC2/EM2 last night and as expected the NOP is flashing at
me, laughing at my meager attempts to get my airplane airborne.  
Also, I checked out the MAP and everything is flat-lined. All the bars are
all the way down at the bottom.  Normally, my engine runs well with all bars
in the middle (at 0).  I did not look at the actual numbers, but I think it
must be -127 (is that right).  I saw everything down at the bottom, and went
back to sanding my cowlings and wheel pants.....for now.

I guess I will try to reset to factory defaults (which is where it has been
running well so far) tonight.  See if it even takes the reset.
<sigh>  In the past, the NOP meant a trip back to Tracy. <heavier sigh>
(plus trying to figure out the why (broken ground???....but what else, if
any) <even heavier sigh>

All the best,

Chris

Bill Bradburry wrote:
>
> Chris,
>
> Even if the wire was not completely separated, it was probably only
> connected by a couple of strands and as it moved (vibrated?) maybe
> some of the other strands made contact from time to time causing no
> telling what kind of intermittent effects.  Lucky for you, it finally
> fell apart and you found it.
>
> Bill B
>
>  
>
> ----------------------------------------------------------------------
> --
>
> *From:* Rotary motors in aircraft [mailto:flyrotary@lancaironline.net]
> *On Behalf Of *Chris Barber
> *Sent:* Sunday, July 26, 2009 4:26 PM
> *To:* Rotary motors in aircraft
> *Subject:* [FlyRotary] Re: Just livid.....
>
> Perhaps the cause of many problems, however, the broken wire was NOT
> broken two weeks ago when I rewired the ECU and got it running so
> well.  I just happened to notice it right off yesterday (gee, what are
> the odds of me finding something on the first thing I happened to
> check.  Guessin' that will be the last time<g>).
>
>  
>
> I had to walk away yesterday, take a breath and focused on some micro
> fill and sanding I needed to do. I at least FELT a bit productive in
> spite of the demoralizing impact.  I hate the idea of sending the unit
> back to Tracy again.  He may have had it more than I have.
>
>  
>
> I will play with the sanding stuff tonight and get back to the engine
> directly.  I will be checking the MAP table first, but the NOP is what
> really concerns/bothers me.  I am guessing the bad ground could have
> been the cause, however, the NOP did NOT go away after I found the bad
> ground.  I fear it may have trashed my serial circuit again.  Donno,
> just speculation at this point. <sigh> Trying to keep a stiff upper
> lip <g>
>
>  
>
> All the best,
>
>  
>
> Chris
>
> Houston
>
>  
>
> Cpl. Christopher Barber, JD
>
> Badge 330
>
> Bellaire Police Department
>
> 5110 Jessamine
>
> Bellaire, Texas 77401
>
>  
>
> 713-668-0487
>
> 713-662-8289 fax
>
>  
>
> CBarber@BellairePolice.com
>
>  
>
> ----------------------------------------------------------------------
> --
>
> *From:* Rotary motors in aircraft on behalf of Bill Bradburry
> *Sent:* Sun 7/26/2009 2:03 PM
> *To:* Rotary motors in aircraft
> *Subject:* [FlyRotary] Re: Just livid.....
>
> Chris,
> I would be surprised if you didn't just solve a whole passel of
> problems with your EC-2.  There is not telling what that cut ground
> connection was doing over the past.  High resistance, intermittent,
open..who knows.
> Fixing this should make your EC-2 much more solid.
> Bill B
>
> -----Original Message-----
> From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net]
> On Behalf Of Christopher Barber
> Sent: Sunday, July 26, 2009 2:08 PM
> To: Rotary motors in aircraft
> Subject: [FlyRotary] Re: Just livid.....
>
> Thanks guys. I wrote NOS...course, I meant NOP.
>
> Hmmm, Al, I considered a second ground but was concerned that it may
> cause a problem I would be unaware of.  Another testament to my
> ignorance, but learning and better everyday.  I shall see what I can
> do.
>
> I think I may have over crimped this particular connector.  When I
> examined it, it seemed more cut than crimped.  Donno what caused that.
> I use a ratchet crimper and have not had problems before, however,
> most of my previous crimps were 20 gage and not 16, so I will check
> the tool and my process.
>
> There was no strain on this particular wire.  It is the very short
> ground Tracy recommend, IIRC, to be shorter than 12 inches.  I
> relocated my ECU to accommodate this instruction.
>
> <sigh>
>
> All the best,
>
> Chris
> Houston
>
> Bob White wrote:
> > I agree, also if the wire can vibrate, do something to restrain it
> > better.
> >
> > Bob W.
> >
> > On Sat, 25 Jul 2009 23:12:25 -0500
> > Dave <david.staten@gmail.com> wrote:
> >
> >  
> >> Sounds like some strain relief is in order.
> >>
> >> Al Wick wrote:
> >>    
> >>> Oem solution for broken wire is brilliant. They use more than one
> >>> wire for both ground and power. Huge improvement in reliability.
> >>>
> >>> -al wick
> >>>
> >>>
> >>>     I looked at the wires to the ECU and all was secure, EXCEPT, I
> >>>     notice my
> >>>     main (16gage) ground wire broke at the connector at the ECU.
> >>>     Repaired
> >>>     the wire.
> >>>
> >>>    
> >>>
> >>>      
> >> --
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> >
> >
> >  
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