Mailing List flyrotary@lancaironline.net Message #4734
From: Russell Duffy <13brv3@bellsouth.net>
Subject: Another day, another plan
Date: Sat, 13 Dec 2003 20:16:31 -0600
To: Flyrotary List <flyrotary@lancaironline.net>
Message
Greetings,
 
I spent a cold (relative to Florida) and rainy day at the hanger today, test fitting the new cowl.  For months now, I've been planning exactly how I would fit the intake, radiator, etc, so today was the day I could finalize the plans... or not.  Isn't it amazing how all the planning in the world can be shot to hell in one day :-)
 
First, the stock cowl is about 4.5" longer than the one I had, which had already been cut to size by the time I got it.  This is good news really, since I can add a 4" prop extension, and gain some much needed space. 
 
For radiators, I believe I'm going to use the extra space in the front of the cowl to install two evap cores in the cheeks.  Let's see, two evap cores- two EWP's... sounds like irresistible symmetry.    I'll have to switch from Fred's starter relocation plate, back to the original RD-1B plate to get the starter out of the way.  The oil filter was on the other side of the plate, and I have no clue where to put it now. 
 
I should be able to use my current Setrab oil cooler at the bottom of the cowl, where the stock carb air intake scoop is.  I may have to enlarge the inlet a bit, since it's only 7 cu in.  It will be nice to finally have oil and water separated, so I can modify the airflow individually.  Yes, I learn... eventually :-)
 
The biggest problem is still the intake.  I milled down one of the Mazdatrix intakes, just like Paul Conner did, but I can already see that it doesn't stand a chance of fitting without some more work, so I'll have to get creative.  It's going to be a really tight squeeze to get the tubes under the cowl, and over to the cold side of the engine.  The throttle body is going to be a tight squeeze too.   
 
The new turbo (if it ever shows up) should have plenty of room, and will get better airflow from the cheek mounted evap core.  Now that the rad will be gone from the bottom of the engine, I may even be able to wrap the exhaust pipe under the mount, and out the bottom of the cowl.  I could even install a muffler, if the new turbo gets any louder.  
 
The new alternator is the only thing that will be easy to mount, that is IF I don't get rid of the stock water pump housing. 
 
I'm sure this is way more info than anyone cares to read :-)
 
Rusty (Maybe I can fly again by Summer)
Turbo 13B RV-3
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