Bill, you may be on to something. I initially thought you
might have misinterpreted the tests results and I thought that 29 psi “hold”
pressure might be the operating pressure.
Fuel hold pressure
200 kPa {2.0 kgf/cm2, 29 psi}
http://www.myrotarycar.com/portal/forum/uploads/RX8TX/Manuals/CD05-xx-03le/index.html
However, having said that - I then
found under “Fuel Injector Inspection” tab the following:
Test
condition
• Fuel
pressure: 392 kPa {4.00 kgf/cm2, 56.9 psi}
• Atmosphere
temperature: Normal temperature
Leakage
amount
Engine
|
Fuel injector
|
Leakage amount (approx.)
(1 drop)
|
Position
|
Color
|
13B-MSP
(Standard Power)
|
FP1, RP1
|
Red
|
110 min. or more
|
FS, RS
|
Blue
|
30 min. or more
|
13B-MSP
(High Power)
|
FP1, RP1
|
Red
|
110 min. or more
|
FP2, RP2,
FS, RS
|
Yellow
|
70 min. or more
|
So at least for testing for leaks it
appears 56 psi is also used and the next table in that section of the manual -
at least implies that the flow rate of the injectors is also based on this 56
psi. I draw this conclusion since the manual does not indicate a
requirement to change the pressure from the 56 psi used for the leak test before
conducting the flow test (below). They show the red injector’s (15sec
test) = 69-78 or mid point of 73.5 * 4 = 294 cc/min – which as I
understand is the quoted value for the Red (primary) injector for the standard
power 4 port Renesis.
• If not within the specification,
replace the fuel injector.
Injection
volume
Engine
|
Fuel injector
|
Injection volume (approx.)
(cm3{cc, fl oz}/15s)
|
Position
|
Color
|
13B-MSP
(Standard Power)
|
FP1, RP1
|
Red
|
69-78 {69-78, 2.4-2.6}
|
FS, RS
|
Blue
|
118-133 {118-133,
4.00-4.50}
|
13B-MSP
(High Power)
|
FP1, RP1
|
Red
|
69-78 {69-78, 2.4-2.6}
|
FP2, RP2,
FS, RS
|
Yellow
|
89-101 {89-101,
3.01-3.42}
|
So I believe the 5 minute hold test (29psi) is
a test of the regulator (and likely the entire fuel system including a check
for leaking injectors?) to hold the decay to at least 29 psi after 5 minutes. But,
it appears that the desired operating pressure might be closer to 56 psi based
on the fuel flow test (presumably conducted at 56 psi sinces it comes right
after the leak test at 56 PSI and no indication that the pressure was changed
for the flow test).
Looking at the fuel diagram and seeing no
indication of a manifold reference tube going back to the fuel tank where the
regulator is, I would bet a beer that the fuel pressure is controlled by the
CPU either through fuel pump speed control or perhaps electronic control of the
regulator in the tank. My bet is on fuel pump speed.
The only reason I hesitate at all is that
in the Fuel Line Pressure Inspection check, there is a jumper wire used to
ground a Fuel Pump related terminal. This might be just to provide signal
to the pump to run OR it might
possible by-pass the fuel pressure regulation function and drive line pressure
up just for the test. Could be either one.
8. Ground the check
connector terminal F/P using the jumper wire.
But, until I see/find or have someone point
out something that shows different operating pressure, I’m inclined to
agree with Bill’s conclusion. Most tests including the flow test appears
to be conducted with 56.9 psi as the value.
Good find, Bill, certain to stimulate discussion
on the topic – and somebody may know for certain {:>).
Assessing how much impact this would have
requires a bit of math Generally, if you have a fuel pressure change then
the new flow rate = old flowrate * sqrt(New Fuel Pressure/Old Fuel Pressure).
So if you were using 43 psi and 295 cc/min
injectors and then went to 56 psi, you would have
New Flow rate = 295 * sqrt(56/43) = 295 * 1.1411
= 336 cc/min. or about a 14% difference. However, I’m not
certain that would be signficant using the Ec2/EC3 as you have the ability to
tune the flow of your injectors in a number of ways. You can use the mode
6 in normal staging/operation mode, you can use the mixture control, and using
the EM2/3 change the fuel map bar heights.
So if the 56psi is the required pressure to
achieve the rate flow (normally 43 psi is used) then the injectors are passing
less fuel than rated – but, whether this would have any material effect
on good operation of the EC2/EC2 I personally rather doubt. But, only Tracy can authoritatively
respond to that.
Ed
Ed
Ed Anderson
Rv-6A N494BW Rotary Powered
Matthews, NC
eanderson@carolina.rr.com
http://www.andersonee.com
http://www.dmack.net/mazda/index.html
http://www.flyrotary.com/
http://members.cox.net/rogersda/rotary/configs.htm#N494BW
http://www.rotaryaviation.com/Rotorhead%20Truth.htm
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net]
On Behalf Of Bill Bradburry
Sent: Friday, June 19, 2009 1:13
PM
To: Rotary
motors in aircraft
Subject: [FlyRotary] Re: 295cc vs
495 cc was [FlyRotary] responses to responses, not developing full power
By the way, I just discovered that the fuel pressure spec for the RX-8
is over 56 lbs! See the link.
http://www.myrotarycar.com/portal/forum/uploads/RX8TX/Manuals/CD05-xx-03le/index.html
Most of us have our pressure way lower than that and that will greatly
lower the output of the stock injectors since they are sized to deliver fuel at
that pressure. Could be why some of us are not getting throttle response
above 2/3 throttle? What about you guys with superchargers? Do you
go lean?
Bill B
From: Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net] On
Behalf Of Bill Bradburry
Sent: Friday, June 19, 2009 10:58
AM
To: Rotary
motors in aircraft
Subject: [FlyRotary] Re: 295cc vs
495 cc was [FlyRotary] responses to responses, not developing full power
Oh,
If you happen to be using the 6 port and plan to use only 4 of the
yellow injectors, they are only good for between 173 and 197 HP at 80% duty
cycle and BSFC of .5. You would have to use all 6 to realize that higher
HP that they are supposed to make.
I am thinking that they are sized small in the car because they
don’t expect you to be at WOT for long in the car and they will have a
chance to cool down. In our case they will be at WOT for hours and could
overheat if they were at a high duty cycle.
Thoughts??
Bill B
From: Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net] On
Behalf Of Bill Bradburry
Sent: Friday, June 19, 2009 10:38
AM
To: Rotary
motors in aircraft
Subject: [FlyRotary] Re: 295cc vs
495 cc was [FlyRotary] responses to responses, not developing full power
Bryan,
Well, ain’t that interesting!
That indicates that the injectors (according to calculators I found on
the web) will support between 183 and 206 HP with a duty cycle of 80% and an
BSFC of .5.
So much for all these wild guesses we have been making about how much
power we will get with the Renesis.
Bill B
From: Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net] On
Behalf Of Bryan Winberry
Sent: Friday, June 19, 2009 10:03
AM
To: Rotary
motors in aircraft
Subject: [FlyRotary] Re: 295cc vs
495 cc was [FlyRotary] responses to responses, not developing full power
Bill,
According to the manual, the flow rates
are:
Red 69-78 ccm/15s
Blue 118-133
Yellow 89-101
I’m assuming the 15s means 15
seconds. So, multiply these values by 4.
Bryan
From: Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net] On
Behalf Of Bill Bradburry
Sent: Friday, June 19, 2009 9:44
AM
To: Rotary
motors in aircraft
Subject: [FlyRotary] Re: 295cc vs
495 cc was [FlyRotary] responses to responses, not developing full power
What is the actual size of the stock Renesis injectors? I was
under the understanding that the red primary was 295 ccm and the blue secondary
was 610 ccm. I heard that the yellow injectors from the hi power 6 port
were a different size, but have never heard what size they were supposed to be.
Don, did you say you had your injectors cleaned and flowed? What
did they flow?
Where can this information be found? Is is listed in a Mazda book
somewhere?
Bill B
From: Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net] On
Behalf Of Tracy Crook
Sent: Friday, June 19, 2009 9:24
AM
To: Rotary
motors in aircraft
Subject: [FlyRotary] Re: 295cc vs
495 cc was [FlyRotary] responses to responses, not developing full power
Mode 6 would handle it
but that is for normal staging only. The 'injector set disabled'
is a special case In which the EC2/3 does not know which set has been disabled
and therefore can't know exactly what to do. It's up to the pilot to make
the appropriate response on the mixture knob if the injectors are not the same
size.
Tracy
On Fri, Jun 19, 2009 at 10:17 AM, Al Gietzen <ALVentures@cox.net> wrote:
When
you switch the primary injectors off and secondary
injectors
on - the EC2 is still providing the same pulse duration (assuming
engine
manifold pressure, etc are the same) for the almost twice as large
secondary
injectors as it did for the smaller primary injectors. Ergo, you
are
feeding the engine almost twice the fuel (for the same engine
conditions)
as you did when on the primary injectors. The engine is choking
on
too much fuel.
Unless, of course, you have made the mode 6
adjustment to compensate for the difference in the flow rates – or will
mode 6 not handle such a big differential.
Al G
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