Mailing List flyrotary@lancaironline.net Message #45752
From: Mark Steitle <msteitle@gmail.com>
Subject: Re: [FlyRotary] Tuning the EC-2
Date: Sun, 19 Apr 2009 06:50:35 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Good post Bill.  I think that there is much confusion on how the EC-2 map table works.  It is difficult to get to some areas of the table (high rpm, low map) when running on the ground.  You must do as you did and extrapolate those addresses from those nearby that have been tuned.  Once you get them close, you'll have to fine tune it in the air, at least that has been my experience.  Best to get it close on the ground, then let auto-tune tweak the settings while you fly the airplane.

Mark S. 

On Sat, Apr 18, 2009 at 10:21 PM, Bill Schertz <wschertz@comcast.net> wrote:
All,
I have been working on getting my EC-2 tuned to get smooth engine operation over the entire range.
 
I used Mode 1 to do the initial tuning, and got it to run reasonably well with some roughness at various points.
 
I then used the auto tune feature on the ground, running the engine up to higher and higher RPM and letting it tune in the settings.
 
At that point I thought I was pretty much there, with one exception.
 
When idling (600 rpm prop, 1710 engine) and increasing the throttle slowly (with a vernier throttle, rotating the knob), the engine would accelerate pretty smoothly all the way up, however, If I Pushed the throttle in quickly, the engine would hesitate, buck, jump up and down in MP until suddenly it would scream to life at 3000 engine rpm and then be smooth.
 
I finally figured out what the issue was. When auto tuning (or manual tuning) on the ground, the MAP table values at low RPM (Low manifold pressure) are selected from the low rpm table (values 0-63). As I slowly advanced the throttle, the EM-2 brought each table value into good order, but at ~2400 rpm it switches to the high table value and keeps going on adjusting the table  values.
 
When advancing the throttle rapidly, the Manifold pressure rises quickly, the RPM is still low, so the EC-2 selects values that were never adjusted in the previous process, the engine ran rich (very), bucked and snorted until the RPM gets to the high table, and then smoothed out.
 
I finally figured this out by using the Track Mode on the EM-2 and watching the bin # as the throttle was advanced using the vernier. It would increase 2,3,4,5,6, 72, 73...etc.
When the throttle was advanced quickly, the bin numbers went 2,3,4,5,6,14,12,15,13, 72, etc.  By then turning the engine off, and manually adjusting the values in bins 8-14 to the same value as 73, the engine is much smoother during acceleration.
 
 
Bill Schertz
KIS Cruiser #4045
N343BS

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