Brief background: the oil temp was getting too high on
extended climb - coolant temp was OK, but I knew the wing-root radiator was not
doing much due to low air flow.
Mods: I installed an oil/water cooler in the return line
from the in-cowl radiator, I re-did the scoop and the shape of the diffuser to
the wing-root rad, and installed an in-line 170F thermostat in the feed to that
rad. A number of other small fixes; and converted from the OMP injecting pan
oil to using pre-mix. I put Mobile 1 15-50
in the pan.
First test, a ground run to check everything out find
leaks, purge air etc. After that some power running on the ground. The oil
temp was no longer the limiting factor, and stayed closer to coolant temp as
expected. What wasn’t expected is that overall cooling on the ground was
significantly better. The only explanation could be that the new scoop and
diffuser are so much better, just sitting face into the 10-12 kt breeze helped
the cooling.
First test flight: OAT 68. Climbed to 3000’ and
orbit the field. Temps stayed well below limits in climb, and at cruise
conditions the oil was 165 and the coolant 140. Too cool? Not even up the 170
temp of the #2 rad. I had drilled some small holes in the thermostat to give
at least some flow, apparently even that was too much.
Second flight: Went east over the hills to the dessert
where the temp a Borrego Springs was 85. I did a touch and go; then climbed at
1500-2000 fpm from 800’ up to 6000’. Oil stayed below 210; coolant
about 195. Cruising back the coolant temp again dropped to about 145.
Is it not a good idea to run the coolant that low? I can change
out the thermostat and not drill holes in it.
The oil cooler I installed is a MoCal Laminova. These had
also been sold by Aeroquip, but not any more. Not very high capacity, but very
compact and fits where I wanted to put it (on the firewall, below the filters,
where my HP3001 filters no longer fitJ). (photos 1
& 2) I had wanted to use the Setrab TOC300, but they are not currently
making those.
On the re-do of the scoop and diffuser, I made a mold and
formed a unit the would fit inside of the previous cutout in the wing. It is a
curved adaptation of the K&W coordinates, and includes provision for
bleeding a ¼” boundary layer to the top edge of the core. (photos 3
& 4). My previous flow measurements had indicated the BL was about ¼”.
Whatever; it seems to be working very well. Perhaps had I done that same treatment
to the oil cooler scoop and diffuser I could have skipped the complex task of
installing the oil/water cooler. Nah, don’t even go there!
BTW; Tracy. I have not
noticed any increase in power with the pre-mix. But then I’m not using
any Marvel Mystery oil. It must be those high power additives in the MMO I
mentioned that make the differenceJ
Al