Mailing List flyrotary@lancaironline.net Message #40517
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: Gaylen Lerohl Update???
Date: Fri, 30 Nov 2007 09:32:34 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Gaylen,
 
Glad to hear your fuse problem was resolved.  I have flow over 2000 hours in military aircraft which (at least in my day) never had anything but circuit breakers.  So you can considered me biased toward CBs.   There  was more than one occasion a temporary condition would cause a CB to pop, which I was able to reset and regain use of the equipment - clearly can not do that with a fuse. 
 
Despite the less weight and cheaper alternative of fuses, I (personal viewpoint) never use fuses in any flight critical systems - I do use fuses in those which are not flight critical.  Nothing against fuses, except there is no second chance.  If the condition persists then of course, you do not want to keep resetting the CB - but, if a temporary overload condition - you may keep flying. 
 
I have found that it is not uncommon to find (especially in an automobile with a few years on it) that intermittent electrical problems could often be traced to corrosion of the fuse holder blades. 90% of the time , just pulling the fuse and sliding it back in would scrape off enough corrosion that good metal contact would be made and you were back in business.
 
The ignition models pull a lot of current and in aircraft use are driven harder than in automobile usage.  The leading module (stock Rx-7 ignition) actually blew a resistor in its base due to this loading (same happened to Tracy Crook and a couple of others) and possible elevated under cowl temperatures early on.  So I replace that resistor with a higher wattage one and have now been flying for 9 years with it. 
 
I recently found that my engine would not start - no spark.  I traced the problem to a Molex connection that apparently had not been making good contact between pin and socket.  This had apparently caused arcing and eventually ended up creating sufficient resistance that large amounts of current could not flow without a large voltage drop across the pin.  So without a load, if you measured the voltage on each side of the  plug, you got 12.6 volts.  But, if you turned the ignition on the voltage would drop to below 9 volts.
 
 
Good to hear you got your cooling resolved, give us a further report on that (with photos) when you are inclined - we are always interested in approaches that solving any cooling problem.
 
Best Regards
 
Ed
 
 
----- Original Message -----
Sent: Friday, November 30, 2007 7:57 AM
Subject: [FlyRotary] Re: Gaylen Lerohl Update???

Doug,
I finished my first annual condition inspection last month.  I have about 80 hours on it now.  I had only one major issue.  I used fuses to protect my wiring.  I had an engine stoppage due to a fuse protecting the coils apparently arcing and eventually building up enough oxide to prevent current flow.  I rewired my flight critical bus using robust aircraft circuit breakers.  The fuse panel appeared normal - no apparent problems with it and the fuse looked good.  It gave me a headache troubleshooting it!  I finally discovered the tiny corroded spot on the fuse.  I'm still using fuses on the non-critical bus.
 
I did a cleanup on the lower cowl and improved airspeed considerably.  Originally my radiator (mounted horizontally under the engine) was open to the air.  At high speeds a rumble was apparent.  I have since extended the cowl to enclose the radiator.  Now I can make 176 KIAS at 3500'.  That is about the top speed Van says one should get from a 160HP engine. 
 
The engine is running good and I have halted improvement projects until warmer wx in the spring.  It's still a work in progress!  The airplane flys well. 
 
Our chapter organizes impromptu fly-outs whenever the wx looks good.  Last Sunday four airplanes went up to Brainerd for one of those $100 hamburgers!  We're trying to keep the rust out of them!
 
Gaylen
----- Original Message -----
Sent: Thursday, November 29, 2007 6:24 PM
Subject: [FlyRotary] Gaylen Lerohl Update???

Gaylen:
 
What is up with your aircraft?  How many hours do you have on it by now?  Are there any issues with it you have had to address?  What if anything would you do differently with what you know about it now?  The list is awefully slow of late and seeing your post made me curious as to your status since I haven't seen you mention it in quite a while.  Next Fall I will have my 25th college reunion in St Paul, and I hope to fly my 9A up there to Blaine County...TBD of course.
 
Thanks for any updates.
 
Doug Lomheim
RV-9A, FWF
OK City, OK




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