Mailing List flyrotary@lancaironline.net Message #40318
From: David Leonard <wdleonard@gmail.com>
Subject: Re: [FlyRotary] Thick vs Thin was : Diffuser Configuration Comparison
Date: Mon, 12 Nov 2007 16:24:58 -0800
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Ed & Tracy....

Ok, I was going to let the first couple posts pass for the sake of not getting into this again.. but now you caught me after a couple beers..

I agree that the overriding concern for us is " what will fit under the cowl."  However, given that restraint the thinner radiator will always have a theoretical drag benifit over a thicker radiator. 

Ed, you talk about about delta T facror (as a benifit for thin), but in the optimized thin radiator the air will spend as much time in the core as in the thicker radiators (because it is going slower). - Thus the delta-T factor is the same for both radiators.

Why is it going slower?  BECAUSE YOU HAVE DESIGNED YOUR THIN RADIATOR SYSTEM DUCTS SUCH THAT AN EQUAL AMOUNT OF AIR PASSES THROUGH AN EQUAL VOLUME OF RADIATOR AS WOULD OCCUR ON A THICK RADIATOR SYSTEM.  (This is the big if... system design... but bear with me).  ie, equal amount of air, equal volume of radiator - in the thin radiator system the air will be flowing more slowly.

So, everything else being equal, slow is more efficient.  Why?  Because drag is proportional the the SQUARE of the velocity.

Last time we discussed this, Tracy's final argument was that increased velocity was better because it causes turbulence and therefore increased the efficiency of the radiator.  And I have no real response to that because I do not know the calculations.  But I would guess that the radiator efficiency only increases linearly (just a guess) with velocity while the drag changes with the square of the velocity (thats a fact).

To look at it another way, the thin radiator (same volume) will have much less of a pressure drop across the core, so it needs a smaller inlet/outlet than a thicker core to flow the same volume of air.

Yikes, sorry I got going on this.  Truth is, the real difference is minimal either way they both work well.


David Leonard

Turbo Rotary RV-6 N4VY
http://N4VY.RotaryRoster.net
http://RotaryRoster.net

On Nov 12, 2007 8:39 AM, Ed Anderson <eanderson@carolina.rr.com> wrote:
Hi Tracy,
 
As you and have long discussed,  a thin large radiator is (by definition) more "efficient" than a thick one due to the DeltaT factor. Also if you have very low dynamic pressure available then you have no choice but to  use very thin radiators (as in modern traffic-jam car types) as well as fans.  Also if you are only going 45 mph then cooling drag is not a very significant factor. 
 
However, having one component more efficient does not necessarily mean that makes the entire installation more efficient.  This is a total system and what we really want is  more "effectiveness" - which  depends on the operating environment, constraints and costs.
 
With aircraft we are in a different operating environment.   Here we  want to:
 
1. capitalize on the high dynamic pressure available
2. constrain installation size
3. minimize cooling drag. 
 
All of these considerations swing the system "effectiveness"  equation (so to speak) to favor the thicker core - even though it is slightly less "efficient" due to the delta T effect.  You take the far largest high in drag by the initial disturbance of the air flow, once its disturbed you then have skin friction - but that is several orders less than the frontal drag.  So minimize frontal area to minimize frontal drag, increase thickness to compensate for smaller frontal area heat rejection loss.  
 
Rather than looking at the 45 mph Soccer Mom car radiator  (large in frontal area, but thin and efficient), look instead at the Nascar vehicles which travel at speeds approaching (or greater {:>)) than ours.  The average Nascar radiator is 3 1/2" thick(humm about the same as the old GM core)  for the average track, whereas for the longer higher speed tracks they build them as thick as 7".  See attached report.  Now, if those guys are spending $$$$$$ just to pick up a 0.5MPH advantage, then I am confident that they have done the $$$ research to show that with those high speeds and dynamic pressure thick radiators are  more "effective" - if not more "efficient".
 

".... Race radiators are all aluminum and range anywhere from 3-1/2 inches thick to 7 inches thick in the core, with the standard intermediate track radiator being  3-1/2 inches thick..."

I have attached a pdf of the article as it has some other nice information in it.
 
However, Tracy, I once heard you sum it up as concisely as I have ever hear it stated . I think you summed it up nicely when you said something to the effect of  , "....disturb the smallest column of air you can - that is adequate for cooling."
 
Ed
 
 
----- Original Message -----
From: "Tracy Crook" <tracy@rotaryaviation.com>
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Sent: Monday, November 12, 2007 10:09 AM
Subject: [FlyRotary] Re: Diffuser Configuration Comparison

>I especially liked the comment in the report where it says that the
> higher the pressure drop across the core, the higher the diffuser
> efficiency.   I interpret this as 'thicker core is better than
> thinner!'   Of course there is a point of diminishing returns where
> flow is simply too low as Ed has pointed out but in an application
> where diffuser efficiency is such an important factor, this pushes
> that point in the direction of 'thick'.
>
> Tracy (back from the dragon and sorry to bring up the thick vs thin
> thing again :>)
>
>
> On Nov 7, 2007 3:54 PM, Ed Anderson <
eanderson@carolina.rr.com> wrote:
>>
>> Here are two of the charts from the Naca report.  The one on the left shows
>> diffuser resistance without a resistance (radiator) behind it and the one on
>> the right shows the diffuser with a radiator core behind it.
>>
>>  Note the considerably increase in diffuser efficiency with a core. It
>> appears that the while the  pressure that builds up in front of a core
>> eventually leads to boundary layer separation due to the adverse pressure
>> gradient,.
>>
>> It  in fact actually helps the resistance diffuser pressure recovery
>> efficiency over the open diffuser by preventing the separation until much
>> later.  The one on the right also shows that a shorter length L/D also helps
>> efficiency as that apparently causes the expansion before the boundary layer
>> has grown too thick with the tendency to separate.
>>
>> Of course you could always get the report and do your own interpretation
>> {:>)
>>
>>
>> Ed Anderson
>> Rv-6A N494BW Rotary Powered
>> Matthews, NC
>>
eanderson@carolina.rr.com
>> http://www.andersonee.com
>> http://members.cox.net/rogersda/rotary/configs.htm#N494BW
>> http://www.dmack.net/mazda/index.html
>> --
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>
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