Mailing List flyrotary@lancaironline.net Message #40044
From: Michael LaFleur <mike.lafleur@sbcglobal.net>
Subject: Re: [FlyRotary] 350 lbs dry
Date: Thu, 25 Oct 2007 12:05:28 -0700 (PDT)
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
I know that when Ford manufactured alternators for aircraft, they were EXACTLY the same alternator as the automotive alternator. They were made on the same line with the same parts. They only certified qualified the process..

Mike LaFleur

----- Original Message ----
From: Ed Anderson <eanderson@carolina.rr.com>
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Sent: Wednesday, October 24, 2007 3:49:03 PM
Subject: [FlyRotary] Re: 350 lbs dry

Your welcome, David.  My impression (at that  is all it is ) is that alternators supposedly designed/modified for aircraft use seem to have more problems that standard Auto alternators.  I know Van's RVs  had a model that was an auto alternator modified for an external regulator and there was quite a thread on problems with them.  Never listened long enough to find out what the problem was though.
 
Ed
----- Original Message -----
Sent: Wednesday, October 24, 2007 3:37 PM
Subject: [FlyRotary] Re: 350 lbs dry

Thanks Ed, my thoughts were the same, I work as an auto tech at a Cadillac dealer, specialize in auto trans & computer controlled sys., put a Tech II diog. tool on my wife's Deville & my Chevy PU, drove the heck out of them, then down loaded the info to PC (more mem. & power in PC) then spread the info out & graphed it so I could see milliseconds looking for fast spikes in voltage or drops (vacant areas). It was very accurately controlled, (I was told that some aircraft radios were very voltage sensitive & that was my only concern, not any longer).  Thanks again Ed, I'll let you all get back to the correct topic of this thread, I wish we had weighed our eng. assem. before perm. mounting, will be weighing aircraft soon.  David   RV-6A Rotary.
 
-------------- Original message --------------
From: "Ed Anderson" <eanderson@carolina.rr.com>
David, I initially set it up (wired it) so I could add an external alternator voltage regulator, however, I have now flow with the same alternator for 10 years using the internal regulator without a problem.  I never added the external regulator.
 
  In all the years, I have had automobiles with internally regulated alternators, I have had a very few fail, but none ever failed in a mode to generate high voltage (always lower voltage).  Certainly not to say it couldn't happen, but I feel comfortable with the present arrangement.
 
YMMV
 
Ed
----- Original Message -----
Sent: Wednesday, October 24, 2007 10:52 AM
Subject: [FlyRotary] Re: 350 lbs dry

Ed;; The Mazda alt. that you are useing has the volt. reg. internal, are you useing an external reg. also, I set up the harness for an external to be added if needed, do not want to if not needed, how is it working for you.  Thanks,  David Cook,  RV-6A Rotary Lansing MI. (getting close.)
 
-------------- Original message --------------
From: "Ed Anderson" <eanderson@carolina.rr.com>

> Don't beat yourself up about 400 lbs. While we all would like to see our
> installations weigh in at 300 lbs - I have not yet seen any credible figures
> showing that having happened. I think probably that Perry Mick would come
> the closest when he was flying with no PSRU - just direct drive.
>
> While my early inexperence with aircraft design led me to the flawed "...if
> in doubt, make it stout."" philosphy - I just never realized how quickly an
> ounce here and an ounce there would quickly add up to 170 lbs overweight -
> did have 44 lbs of battery, but still heavy.
>
> In any case, to make you feel a bit better, here is the breakout of my FWF
> installation 377 lbs dry and 406 wet.
>
>
> Ed
>
> Engine Data
>
> Manufacture: Mazda Model: Rotary 13B(6 Port) Serial No:
>
> Displacement: 80 CID Oil Pressure Max: 85 Psi Min: 20 Psi
>
> Rated H.P: 160 at 6500 RPM
>
> Weight:
>
> Dry
>
> Engine (core) 190 Lbs (Mazda 13B)
>
> Starter: 10 Lbs (Toyota Geared)
>
> Alternator: 9 Lbs (Mazda 70A)
>
> Ignition Coils Assembl: 7 Lbs (Mazda)
>
> Evaporator Cores (2): 7 Lbs (Fitted with AN-16 Threaded fittings)
>
> Oil Cooler: 4 Lbs (Earl's)
>
> Intake Manifold: 15 Lbs (Machined)
>
> Fule Injector Body: 3 Lbs (TWM)
>
> Air Box: 1 Lb (Made out of 0.032 2034 Alum)
>
> Oil Filter Remote: 3 Lbs (Wolfs)
>
> Misc. Brakets, Hose (etc): 25 Lbs (Mostly Earl's Stainless Steel
> Braid/Fittings)
>
> Exhaust 5 Lbs (Stainless Steel, D oes not include Muffler)
>
> Mufflers 16 Lbs (Stainless Stell 3 1/2" Dia Borlo 32" Length, 2 Required, 8
> lbs each)
>
> PSRU RWS 2.85:1 42 lbs
>
> Propeller 18 lbs
>
> Motor mount 19 lbs
>
> Total (Dry): 377 Lbs
>
> Wet
>
> Coolant (8 Qts) 16 Lbs
>
> Oil ( 6 Qts) 13 Lbs
>
> Total: 406 Lbs
>
> ----- Original Message -----
> From: "Scott"
> To: "Rotary motors in aircraft"
> Sent: Tuesday, October 23, 2007 6:31 PM
> Subject: [FlyRotary] 350 lbs dry
>
>
> I finally reached a point when everything was mounted on the engine and
> wanted to know the dry weight. It came in at around 350 pounds.
>
> Add in a 3 blade IVO prop, oil, and coolant and I am at 400 pounds...
>
> Needless to say that is not what I was ho p ing for as Zenith lists their FWF
> for a wet O360 with a 2 blade metal prop at 400 pounds.
>
> What have others come it at for a dry weight for their 13b setups?
>
>
>
>
>
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