Mailing List flyrotary@lancaironline.net Message #38158
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Brazing was [FlyRotary] Re: PP Construction..
Date: Sat, 30 Jun 2007 08:22:19 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Hi Dave,
 
I was just responding to Doug on whether I thought the H2000 aluminum brazing rod (pretty amazing stuff) would work to braze the PP tube to the outer aluminum surface of a rotor housing.  I think it would- provide you are able heat up the housing sufficiently. 
 
 While I find PP very intriguing, I realize that since I don't fly to the power capability of my stock 13B, there would not be much point on investing the time and money for a PP.  Yes, it could be nice on take off, but then I throttle back to my normal 7.5-8 gph economy cruise.  So it just doesn't seem to make it worth the effort - for me and my way of flying. 
 
However, for those who want high speed cruise it sounds like a good way to go.  The problem is other than  Richard Sohn and his PP single rotor, I don't know of anyone who has actually done it, much less flying with one.  The exception is the $$ PowerSport engine - nice PP, nice power - but expensive.
 
Ed
----- Original Message -----
Sent: Friday, June 29, 2007 10:24 PM
Subject: [FlyRotary] Re: PP Construction..


On 30, Jun , at 9:08 AM, Ed Anderson wrote:

Doug, I have not tried that particular brazing job, but I think it would be much better than just about any other method so far mentioned.  However, that rotor housing  is  a large mass of aluminum to get up to temperature brazing temperature, so it would probably take a high BTU torch and perhaps a larger propane tank (like for the BBQ grill)  rather than the smaller bottles.  I would certainly try it on a junk housing first.  But, seeing what they did in the H2000 video with that stuff, I would say it's certainly worth a try. 
 
 
Ed

Hi Ed and Doug,
I have been following the posts on al brazing, but I am not sure I have this right.
Are you suggesting that a SS Pport tube could be TIG welded to the steel liner inside the rotor housing and brazed to the cast aluminum housing on the outside?
This sounds like the ultimate solution
BR, Dave McC
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