Mailing List flyrotary@lancaironline.net Message #38103
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: plugs up. Was Method of killing power??
Date: Mon, 25 Jun 2007 20:10:44 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
I am often amused by what goes for knowledge on the other list.  You have to keep in mind it was proclaimed about 10 years ago that "Plugs Up" could not work in no uncertain terms.
 
Yes, I have often hear that myth - it goes something like this.  If you lower the fluid level in a pot of water then it won't cover those items hanging from the lid - quite true.  However, what the "experts" apparently fail to do is to consider the fact  that there is a fire hose pump putting out somewhere in the vicinity of 20-30 gpm of flow.  It is NOT quite pot of unmoving water.  The pump forces whatever fluid is in the engine to gush through every available channel.  I  hooked up a ohm meter to the rear coolant sensor (in plugs up it is also at the top of the block) and verified that even without the full amount of coolant there is coolant gushing though that area.
 
Its my opinion ( as contrast to unsupported assertions) that by the time the coolant level has decreased to the level where it becomes a problem to the plugs area, you have already cooked your engine. So need I say - don't fly with a poorly designed or constructed cooling system.   Yes, I use stainless steel braided hose - for 10 years now - never changed them and never had a leak.  But, I do consider them expensive and overkill.  Get some top notch radiator house and change them out ever 2 - 3 years. 
 
 Now, having said that, I did originally grooved the coolant galleys of the rotor housings to trubulate the coolant flow more in that area.  Later Mazda started casting those turbulators into the housings - so I have not done it for the last sets of  housings.  I found it interesting that Mazda did that as they clearly weren't doing it for Plug Up installations {:>).  So I suspect that it was done because any turbulent flow is better at carrying heat away than is a smooth laminar flow and not because they hear Ed Anderson was using them Plugs Up {:>)
 
One person who shall remain unnamed cited seven different reasons (why yes, I did keep count {:>))  why Plugs Up could not work.  I checked each one out - I mean the guy is right sometimes.  The last one offered was that the oil pump chain would not get splash lubrication due to the orientation - SPLASH LUBRICATION!! - the last time I saw that was used, was on  an ancient tractor engine.  It actually had prongs protruding down from the connecting rods to splash oil up on the journals of the engine.  But, to have it suggested that the Mazda engineers would use splash lubrication just amazed me. 
 
That seventh myth was put to rest by somebody on the list who while using a drill to spin the oil pump discovered that the Mazda engineers had put  a pin hole size hole in the aluminum pump housing which sprayed a continuos  stream of oil on every link of the chain that went past.  Nuff said about that.
 
  There is NO technical reason not to go Plugs Up with the older 13Bs, I can't say about the Renesis as I understand there was some changes to the casting to accommodate the side exhaust and I have not looked into it.
 
Now, here are some facts.  1.  The Plugs are on the top (you knew that didn't you {:>)) where they are much less susceptible to being downed in gasoline - flooding is not a significant event for the Plugs up installation (also makes it a tad bit easier to change in my opinion)   2.  The exhaust points straight down which simplifies the exhaust considerably - just down and back - also drains the combustion chamber.  3.  Since the intake manifold and injectors no longer sit above the hot exhaust stack (but on the same plane)  there is much less likelihood of a fuel leak causing a fire by having fuel drip on the hot manifold.
4.  There is much more room to experiment with intakes as the tubes do not have to run across the top of the engine.  5.  The high profile items like the water pump and alternator are now below the cowl line without moving or modifying them, etc, etc.
 
But, I will continue to point out that the vendors are not making products for the Plugs Up orientation and therefore there are a number of things you will have to do or have done.  1.  You motor mount is going to be a custom job, 2.  You will need to build an oil sump as the pan location is now on the side of the engine.  That's about it as far as comes to mind at this point.
 
Hope it helps in your decision.
 
Ed
----- Original Message -----
Sent: Monday, June 25, 2007 6:06 PM
Subject: [FlyRotary] Re: plugs up. Was Method of killing power??

Ed,
The other list said that there was a possibility of boiling the coolant in the cavities near the plugs with the plugs up install. Did you do the modification of removing some webbing to prevent that, or, do you find boiling no problem?
Ben (seriously considering plugs up)
Acroduster Too 20B {under construction}
----- Original Message -----
Sent: 06/25/2007 5:48 PM
Subject: [FlyRotary] Re: Method of killing power??

Ed, It is interesting to note that the Curtis-Wright rotary engine had
the long axis of the throchoid at about 45° with the plugs on the high
side! Semi plugs up. The exhaust port was near the bottom. So your way
of thinking has support. I've never thought plugs up was bad, just
certain people do. You do have to have a better fabrication ability
than conventional installs. the lack of available equipment is the
biggest drawback.
Bill Jepson


-----Original Message-----
From: Ed Anderson <eanderson@carolina.rr.com>
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Sent: Mon, 25 Jun 2007 10:34 am
Subject: [FlyRotary] Re: Method of killing power??


Good point, Bill. Mine will slowly leak down through the pressure
regulator, but not fast enough to preclude potential flooding with a
leaky injector. But in my case, "Plugs Up", any fuel that enters the
combustion chamber simply drains out the exhaust port(on the bottom)
and since the plugs are at the highest point, there is less likelihood
of any liquid gas entering into the spark plug cavity and drowning the
plugs. This is the reason why flooding is not a significant event for
the plugs up.

Ed
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