Mailing List flyrotary@lancaironline.net Message #3285
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: DIE the short Answer
Date: Wed, 24 Sep 2003 13:29:56 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
Right on,  Rusty!  In fact after some research I discovered one reason why the intake manifold I just replaced (which had tubes inside tubes ala the slide trombone) did not work well. You could adjust it - with a hammer {:>).  I always thought that extruded tubing was the most dimensionally precise - that would be like the 6061 (which is what I had used).  It turns out - NOT SO!.  Drawn Tubing is the most dimensionally precise (of any tubing commonly available).  It turns out that is 6063-T382 tubing commonly used in making telescoping antennas, etc.
 
Then it becomes a challenge to come up with an alignment method that keeps the upper and lower part of the tubes fairly precisedly aligned.  Otherwise, just the slightest bit of "cocking" will jam the tubes.  I had been working on a 4 tube inflight adjustable intake manifold, when after much work and frustration(there, there's that word again), just had to admit it was unlikely to ever work (for long) in the under the cowl environment.  Perhaps with a real machine shop instead of one with  a old Sears lathe and chinese drill press, I could have done it (thats about to change - getting a real metal working mill/lathe), but, I decided to put that on the junk heap and try something different. 
 
In any case, the EDDIE study indicated that for my system that combining the primary and secondary runners after they exit the block not only would probably not hurt things, it might help.  Well, it certainly simplified the tube alignment problem and we will see about its affect (if any) on performance.
 
Ed Anderson
 
 
----- Original Message -----
Sent: Wednesday, September 24, 2003 11:48 AM
Subject: [FlyRotary] Re: DIE the short Answer

We somehow have to keep the lower pressure in the manifold (at idle for
example) from sucking the rubber tubes closed.  So the concept is ..err great, err, but needs some more  work on the details{:>)

 
Two words- slide trombone :-)

Rusty (I'll just turn up the boost)

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