Mailing List flyrotary@lancaironline.net Message #31888
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Fw: Saga of Oil temp problem
Date: Mon, 22 May 2006 21:34:13 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
 

While digging through some old photos of my project, I found these photos of the various stages in my attempt to solve my oil temp problems .  Sort of embarrassing to show what I started out with - showed how very little I understood about airflow and cooling at the time.  This has been an educational project for certain!!!
 
To the left side of the photo (First Oil Coolant Ducts.jpg) near the firewall is a rectangular oil cooler (one of Earl's).  Its core volume was approx 30% larger than the stock RX-7 oil cooler - but that was about the only thing I did that was half-way smart.  Well, I had done a little reading (but much less understanding) about plenums, so I knew you needed one.  Rear of oil cooler was 10" from firewall which didn't help the exit - but probably didn't really matter as I didn't have much air going into the cooler that needed to exit. {:>)
 
The orange/rust colored box over my oil cooler is a fiberglass plenum with a small 2 1/2 " dia air hose going to one corner.   This photo (I am certain)  tells why my first flight lasted only 4 1/2 minutes (as fast as I could bend it around the pattern) due to an ah-hem minor oil temp overheat problem {:>).  But the oil in that corner probably cooled just fine.
 
I later "improved" the plenum by extending its depth from the core face from the 3 " before to approx 10" and enlarging the air inlet so that I had a 5" dia hose running from the Naca duct (Oc1.jpg) you see in the second photo to the oil cooler.  All of this make marginal improvements in that I could fly on days that did not push 90F with one eyeball on the oil temps.
 
It was not until I moved a stock RX-7 oil cooler up under the front and opening a duct under the spinner that my oil and coolant problems were solved (FinsCowl.jpg).  It only took about 5 attempts to get the oil temp problem solved {:>)
 
Ed Anderson
Rv-6A N494BW Rotary Powered
Matthews, NC
eanderson@carolina.rr.com
Subscribe (FEED) Subscribe (DIGEST) Subscribe (INDEX) Unsubscribe Mail to Listmaster