Mailing List flyrotary@lancaironline.net Message #2991
From: sqpilot@earthlink <sqpilot@earthlink.net>
Subject: Re: [FlyRotary] Re: Good news, Bad news
Date: Sun, 14 Sep 2003 21:46:25 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
 
----- Original Message -----
Sent: Saturday, September 13, 2003 11:08 PM
Subject: [FlyRotary] Re: Good news, Bad news

Have you tested climb rate at lower speeds, where drag is less important? Also, you could try reducing the size of the inlet to the Radiator scoop to see if that reduces cooling drag, since you have excess cooling available. 
 
On the average RV-#, best rate of climb is about 100 kts, or 120 mph.  That's what it was on my RV-8, and also on a friend's RV-3.  I'm seeing best climb rate down around 80 kts, which was about the best angle of climb on my RV-8.  I think this is an indication that drag is becoming too much of a factor in the higher speed climbs.  There's no questioning the airframe.  The normal performance of an RV-3 is well known.  I also can't doubt the power the engine is putting out.  It really slams you back in the seat on takeoff.  I think the only logical conclusion is that there's an overwhelming amount of drag from the cowl.
 
As for the cooling drag, I do have a huge opening for an air intake, but I just can't imagine that being the majority of the problem.  I'm afraid the whole cowl will need to be re-worked, which means a smaller radiator, and a new intake manifold.  I just don't see any other option, since I'm really not interested in flying it like it is. 
 
Cheers,
Rusty   
 
Hi, Rusty....sorry you are having problems with drag, etc.  I have the same intake manifold as you, and the same throttlebody.  I just ordered a different manifold from Mazdatris (which is coming from Austrailia), and I am going to first check to see if it fits as is. (see attached photo) It is a simple 90 degree bend, with the throttle body mounting vertical on it.  If it is too high, I have a guy all lined up that can bend the aluminum tubing, and another guy who is going to weld it up for me. The advantage is, that the four intakes go into two right away, cast into the first bend. Then from there, all I have to do is take it to my machinist who will cut off the mounting flange and bore two holes for the aluminum tubing. I will have that bent, and it will extend all the way across the top of the engine, as close as possible to the engine, which will allow it to fit within my cowling without having to make a bump in the cowling. Of course I will have an adapter plate welded onto the other end of the tubes for the throttlebody.  They said it would take about a week and a half to get the manifold, and that was a week ago.  I will keep you posted.  It should be a fast and simple solution. It will be similar to the setup that Paul Lamar is selling, but instead it will only have two intakes running over the top of the engine, ending with a plate on which to mount our type of throttlebody.  Hope I expressed this clearly?   This intake will allow a turbo, of course. Take care, and good luck.
Paul Conner, Mobile, AL
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