Mailing List flyrotary@lancaironline.net Message #28372
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Elippse Propeller
Date: Sat, 10 Dec 2005 17:45:33 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Interesting for certain. 
 
I have 88" of pitch which is much more than my original prop which had  72" turning 5600 rpm using the 2.17.  There is no question that my acceleration on take off and rate of climb is significantly improved with the slower turning 74x88" prop.  The key (I believe - not being a prop designer) is  swinging the longest prop you can which bites a bigger disk of air.  My new prop started out with an 8" larger diameter (now 6" larger) which I believe made the difference.  The older 68x72 prop would be tearing up the air 6000 (engine rpm) but, it always felt to me like it was trashing the air, but just wasn't pushing a whole lot backwards.
 
At 5200 rpm and 2.17 the old prop was turning 2400 rpm.  At 6000 and 2.85 the new prop is only turning 2105 rpm - yet the new prop is clearly out pulling the old prop.  Again I think the key is the length.  Part of the blade may indeed be stalled with 88" of pitch but the outer unstalled portion I suspect more than makes up for it.  Since that region of the prop is also further out from the disruptive influence of the cowl, there is probably better efficiency provided your tip is below 80% sonic (slower turning makes that more likely).
 
Also looking at the power difference at the two different rpms, I calculate 160 at 5200 and 180HP at 6000, whether that is  accurate absolute power it shows a possible 12.5% increase.  The disc area carved out by the 74" prop is approx 18% more although its speed is approx 13% less.  So I think more area, more HP and more pitch appears to add up in my case to considerably better low speed performance.  The top speed appears not to have changed, still a shade under 200 MPH around 197MPH for both props.
 
 
So, don't have answer except I think the diameter of the disc your prop carves out  of the air has a very significant impact (especially at lower airspeeds and lower prop rpm).  I do recall one prop designer said for maximum take off performance swing the biggest prop you have clearance for. 
 
Interestingly enough before I had the prop shortened, I was a Tracy Crooks and was doing a run up to get some exhaust sound readings.  It was a cool morning and the engine was turning around 5800-6000.  Tracy and I (as well as the sound meter) could hear the prop blade stalling and unstalling (apparently as the blade rotate different orientation with respect to the cowl and effect the airflow enough to cause it to stall and that point and then recover).  You could hear a distinct "wop! wop! Wop!" sound as the  prop stalled and unstalled.
 
In summary, I believe if you have two props of the same diameter and one with a much larger pitch then static blade stall may be more of a factor than if you take advantage of a longer bladed prop, increase its pitch and slow its speed as we are able to do by changing gear boxes - of course, not being a propeller designer, I could be all wrong about the above.
 
 
just my 0.02 worth
 
Ed
----- Original Message -----
Sent: Saturday, December 10, 2005 10:57 AM
Subject: [FlyRotary] Elippse Propeller

Guys,
   Here is an exchange I just had with Paul Lipps the designer of the "Elippse"
prop blades.........Those of you that have heard about his blades in "Contact"
mag. and "Sportsman Pilot" mag. may find this info of interest.....FWIW
--
Kelly Troyer
Dyke Delta/13B/RD1C/EC2




-------------- Forwarded Message: --------------
From: keltro@att.net (Kelly Troyer)
To: "Paul Lipps" Subject: Re: Elippse Propeller
Date: Sat, 10 Dec 2005 07:54:00 +0000

 Paul,
  Thanks for the info and suggestions......I have e-mailed Grand Aero for info on
your blades with the numbers for my a/c , engine , etc....
 
Thanks again,
--
Kelly Troyer
Dyke Delta/13B/RD1C/EC2




-------------- Original message from "Paul Lipps"

Hi, Kelly!
    I don't make props, I only design them. I have designed a prop blade for Grand Aero that will be used in a three-blade, ground-adjustable hub. It's been designed for the RV-series of planes, and will easily accomodate 150hp-200hp for cruise speeds in the 170 mph to 220 mph region. One thing I might caution you about, though. You mention only turning 2100 rpm because of your gear ratio. Takeoff with the prop adjusted for that low a cruise rpm would require a fairly high blade angle. The blades would be stalled over a large portion during the early stages of the takeoff run, and so would not give much initial thrust, making for a longer takeoff. If possible, you might consider a different gear ratio allowing you to set the blades at a lower angle, giving much better static and takeoff thrust. The three-blade prop on my Lancair turns 2230rpm static, 2440rpm in a climb at 115mph IAS, and 2800 rpm at 201 mph cruise at 10,000' dalt. This should give
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