Mailing List flyrotary@lancaironline.net Message #24463
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Engine Rebuilds and turnover torques
Date: Fri, 24 Jun 2005 19:39:51 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Ok, Bill, don't keep us in suspense{:>) - what did you find when you pulled the cams and cylinder head??
 
Ed A
----- Original Message -----
Sent: Friday, June 24, 2005 5:16 PM
Subject: [FlyRotary] Engine Rebuilds and turnover torques

Ok Group,
 Most engines have a predictable torque for turnover in a "like-new" rebuild. We should check with Mazda to see if they have a suggested new engine turnover torque. When I was building racing engines the manufacturers had VERY specific suggested torques, and if your engine didn't meet spec they (cosworth in this case) suggested you tear it back down to find out what the problem was, or risk engine damage.
!!! Warning Anecdote alert !!!
 One of the engines I regularly rebuilt for racing was the Kawasaki Z1-B 903cc 4 cylinder. I was helping a friend using this engine in his D-sports racing car. He was a very competent mechanic and often did portions of the build (it was his car) so I would only do the critical stuff, like cam timing for instance. We had finished one of these 2-man rebuilds and I turned over the engine BY HAND without the plugs installed. These engines used a roller bearing crankshaft so turnover torques were usually very low. Most of the revolution was easy but at TDC there was just the slightest "tick". The owner wanted to start the engine but I refused to let him. I pulled the cams and the cylinder head. I
Bill Jepson  
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