X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from mail.theofficenet.com ([65.166.240.5] verified) by logan.com (CommuniGate Pro SMTP 4.3.4) with SMTP id 1010875 for flyrotary@lancaironline.net; Wed, 22 Jun 2005 23:43:02 -0400 Received-SPF: none receiver=logan.com; client-ip=65.166.240.5; envelope-from=jackoford@theofficenet.com Received: (qmail 11585 invoked from network); 23 Jun 2005 03:37:27 -0000 Received: from dpc691941229.direcpc.com (HELO jack) (69.19.41.229) by mail.theofficenet.com with SMTP; 23 Jun 2005 03:37:27 -0000 Message-ID: <001701c577a5$51c129d0$6a01a8c0@jack> From: "Jack Ford" To: "Rotary motors in aircraft" References: Subject: Re: [FlyRotary] Re: PSRU adapter plate Date: Wed, 22 Jun 2005 20:40:32 -0700 MIME-Version: 1.0 Content-Type: text/plain; charset="iso-8859-1" Content-Transfer-Encoding: 7bit X-Priority: 3 X-MSMail-Priority: Normal X-Mailer: Microsoft Outlook Express 6.00.2800.1478 X-MimeOLE: Produced By Microsoft MimeOLE V6.00.2800.1478 Bending strength is proportional to the depth (thickness)squared. Half the section modulus of a 1/2" deep section is just under 3/8" thick (0.3536") assuming identical materials. Elastic modulus and moment of inertia relate to stiffness, not strength (directly). For example, a piece of glass and a rubber band can be configured to have identical strengths, but the deformations will be a lot different under the same loads. 23 KSI is a pretty respectable strength level considering. The best wood for props is probably <10% of that, max., mild structural steel is 24 KSI allowable (fy 36KSI). Jack Ford ----- Original Message ----- From: "Dale Rogers" To: "Rotary motors in aircraft" Sent: Wednesday, June 22, 2005 2:52 PM Subject: [FlyRotary] Re: PSRU adapter plate > FWIW, there is very little difference in the modulus of > elasticity of the three most commonly available AL alloys: > 2024, 6061 & 7075. Thus, for any given thickness, they're > all going to flex about the same amount. Moreover, the > fatigue endurance limit for 7075 is only 23Kpsi. 2024, if > you can get it, is a better choice, but it will still need > to be thicker than 1/4", so why pay the higher prices? > > Dale R. > > > > From: "Tracy Crook" > > Date: 2005/06/22 Wed PM 04:43:30 EDT > > To: "Rotary motors in aircraft" > > Subject: [FlyRotary] Re: PSRU adapter plate > > > > The error in reasoning here (7075 is twice as strong as 6061 so it can be half as thick) is that the bending strength of a plate is far more influenced by its thickness than by material strength. This is in addition to the fit problems pointed out by Dean. > > > > Just not a good idea. > > > > Tracy > > > > > > > > > My bellhousing is to heavy. Dave McC is considering buying it for his > > > Europa, so I've been researching what it would take to replace it. I > > > think Tracy' s adapter plate is a very elegant solution for the > > > homebuilder (ie, those of use without a foundry). > > > > > > His adapter plate uses 1/2" 6061. I've been considering at 7075 > > > aluminum. It has about twice the cost but also twice the yield > > > strength. If I could use 1/4" plate instead of the 1/2", the cost would > > > be comparable, but I would have the very large benefit of saving > > > something on the order of 4lbs in a very weight sensitive area. I don't > > > have the expertise to run the numbers with confidence. All I can do is > > > a static analysis following the directions outlined on PL's website, > > > just like I did for the engine mount. > > > > > > Any advise of stuff to look for that might no be so obvious and not show > > > up in a static analysis? (the three axis and torsional forces are obvious) > > > > > > > >> Homepage: http://www.flyrotary.com/ > >> Archive: http://lancaironline.net/lists/flyrotary/List.html > >