Mailing List lml@lancaironline.net Message #60787
From: Tony Moradian <tmoradia@yahoo.com>
Sender: <marv@lancaironline.net>
Subject: Re: [LML] Re: Fuel Tank sealer
Date: Fri, 20 Jan 2012 12:42:12 -0500
To: <lml@lancaironline.net>
On a similar subject.... I had restored a 1972 Norton Commando Interstate motorcycle with an original fiberglass tank.  I sealed the tank with the same epoxy coating that we use to seal our fuel tank in the wings.  After about three months of use with the automotive fuel which contains Ethanol, i noticed the paint was starting to bubble from the outside and the paint was discoloring.  Upon further inspection, all of the epoxy sealant had started to come apart completely inside the tank.  Upon further discussions with the engineers at the factory, they all verified that the ethanol in the fuel is the best material if you want to delaminate your fuel sealant........
 
Tony Moradian Legacy L2K330 N444HL

From: Bill Bradburry <bbradburry@bellsouth.net>
To: lml@lancaironline.net
Sent: Friday, January 20, 2012 6:42 AM
Subject: [LML] Re: Fuel Tank sealer

Peter,
 
You should not let ethanol get anywhere near your composite airplane!  That is 99% the reason your fuel tank failed!  Ethanol is the worst decision that government bureaucrats have made in recent history!
 
Bill B
 

From: Lancair Mailing List [mailto:lml@lancaironline.net] On Behalf Of peter Sokolowski
Sent: Thursday, January 19, 2012 9:02 AM
To: lml@lancaironline.net
Subject: [LML] Fuel Tank sealer
 
Hi fellows,
 
I just discovered the following problem with my header tank.
 
In my – not flying yet – LNC 360 I have since 1 – 2 years about 3-4 gallons of mogas for run-up testing etc.. The headertank is sealed with the standard fuel tank sealer Jeffco 9700.
Yesterday evening I wanted to change something on the fuel level sensor and discovered that the backplane with the screws holding the sensor in place is loose. Closer evaluation showed that the sealer was on large portions in the tank released from the lower tank basin. The upper cover is OK. Also the glue holding the backplate in place was complete released.
The Jeffco felt hard and sticked  to other surfaces OK. I do not believe that it is a mixing or surface preparation problem – even it could. But the header tank is made from two different materials – the lower basin (or the “basin” itself) is made of pure glass – and probably different from the other glass in the plane. The upper cover is the honeycomb material on which the Jeffco glues just fine.
 
Now your opinions / experience is asked:
 
1.       As it is European mogas with ethanol – could that be the reason ?
2.       If it is a preparation problem – why does it stick to other surfaces – and the Jeffco should be sealing and the adhesive should not be influenced by the gas... ?
3.       Is the Jeffco a bad batch ?
4.       Does one need a fuel tank sealer anyhow in the header tank due to the other material (except the upper surface) ?
5.       Any experience with mogas “contaminating” the glass with respect to further proceedings like re-covering again with sealer ?
 
Any ideas are welcome – I have some problems in getting in touch with Jeffco and could not reach yet Lancair.
 
Thanks in advance
 
Peter
LNC 360 MKII, D-EPSO, 95% (?)
 
 
 


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