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Ralf,
Early IVs (first ~200 serial #s) have fuel in the leading edges. You
can tell by looking at the tip end of the wing. If the wire conduit
penetrates the last rib mid span then you have a wet leading edge.
The leading edge also has a joggle and the early manuals had you
clamping the joggle with sheet metal screws that were later removed and
filled. This was a prime area for leaks. I helped one builder fix his
wing by first draining, flushing and removing the wing and them
drilling some inspection "portholes" on the bottom of the wing ahead
of the main spar between the ribs. I used a 2 1/2" hole saw on the
outer skin and a 2" on the inner skin. I then "sloshed" the leading
edge with fuel sealer using a mirror and a brush in a bent rod. I
made a remote LED light that I taped inside the bay for illumination.
This was repeated for each of the bays. I then made closeout patches by
putting release tape on the wing next to the hole and applying a small
lay up there. The patch then trimmed, fuel sealed and bonded onto the
inner skin. A foam core was then fitted with a margin so that the top
bids could be "tucked" under the outer skin. A piece of 1mm plastic
with release film was applied over the wet patch with tape to form the
shape. I have attached a PDF with a sketch.
This method worked perfectly and did not require skin removal. Total
elapsed time was less than a week and refinishing work was minimal.
Good luck.
Regards
Brent Regan
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