My,
my, my. The rocket of arrogance is screaming skyward fueled
by feelings of superiority.
Chuck
Do Not Archive
-----Original Message----- From: Lancair Mailing List
[mailto:lml@lancaironline.net]On Behalf Of Brent Regan Sent:
Thursday, December 27, 2007 9:47 PM To:
lml@lancaironline.net Subject: [LML] Re: Skoppe lancair 4 pt
Two guys were talking in a bar located in the
penthouse of a skyscraper. One of them, a bookish fellow with heavy framed
glasses, claims that the wind currents on the west side of the building are so
strong that they will suspended a man in mid air. The other man is
incredulous and equates the claim to bovine excrement (not his exact words). A
bet is placed and both men step out of the bar onto the the western
balcony. The first man vaults the railing and, sure enough, hovers as
the wind whips his clothing. The second man, amazed by this fluke
of nature says: "I have got to try that!", vaults the railing and promptly
falls 78 stories to his death. The bartender, no stranger to this drama,
utters under his breath "That Clark Kent is a real jerk."
The superior
pilot uses his superior judgment to avoid situations that require his superior
skills.
If you ignore the irrelevant ad hominem attacks, Paul's
situation provides an excellent example of an important consideration, that
the pilot is an integral part of the aircraft safety system and that not all
pilots are equal. Paul's panel is a reflection of the pilot and embodies
what he considers necessary for the man to machine interface. Even
though it has several critical flaws it is considered by Paul to have an
acceptable level of safety. We can assume that given his exposure to
risk as a test pilot and from the fact he is still with us that he is either
very good or very lucky. I don't like trusting luck so lets assume he is a
very good pilot who can deal with emergency situations with steely alacrity.
It can be inferred from his postings that he would not argue with this
assessment. Because of his skills, Paul has a higher tolerance for risk than
the average pilot, as he can successfully deal with an emergency situation
where others could not. Paul's risk assessments may be valid for other
pilots IF they possess his skill level. On the other hand, Paul's
confidence may have blinded him to significant, and easily mitigated, risk
exposure.
Batteries do not generate power, they store it for later use.
Unfortunately there is no reliable and accurate way to determine the actual
amount of usable energy available in a battery. If your system depends on a
having a certain amount of available energy and there is no practical way to
verify the availability of that energy then your system has a significant
shortcoming (npi). It would be better to reduce the size of the
secondary battery and install a secondary alternator as the alternator (or
dynamo) can supply electrons at a fixed rate as long as the engine
turns.
If you take the "batteries of unknown energy quantity" out of
the equation then Paul's entire airplane hangs by a single 22 gauge alternator
field wire. Cut that wire and the engine stops, the panel goes dark and you
loose ALL of your instruments.
Consider the following hypothetical but
easily possible scenario.
An airplane just like Paul's is being
serviced at an FBO in California. During the service two important things
happen, the batteries are exhausted during the Pitot Static and transponder
checks and, while retrieving a dropped screw, the mechanic leans on and
loosens the field lead on the back of the alternator. The service takes
longer than planned and the pilot is anxious to make a business meeting in
Denver so the plane is started with a ground power unit. The pilot makes three
circuits in the pattern as a "test flight" and departs for Centennial
Field.
50 miles west of Eagle CO at FL240 the low voltage
warning light comes on. The pilot cycles the alternator field breaker,
sheds load and checks weather at the nearby airports. Everything west of the
front range is IMC but his destination is clear. Previous testing has shown
that he has a 45 minute duration when running on the essential bus, more
than enough to get over the last of the cumulous granite.
10 minutes
later, over Eagle, the buss voltage has dropped below 9 volts (the
DO160E specified emergency operation lower limit) and the panel starts to go
dark. The pilot keys the mic to declare an emergency but the additional load
of the transmitter kills the last of his avionics. He is now at 17,000' MSL
flying over 14,000' mountain peaks, hard IMC and only his slip indicator and
whisky compass are working. No engine, no horizon, no airspeed, no altimeter,
no GPS, no communication. It is the check ride from Hell. The NTSB reports
that a post crash fire made determining the cause of the accident
impossible.
What really happened is that the ground power jack could
only charge one of the batteries (diode isolation) and that single battery
only received a partial charge. The loosened field lead introduced a series
resistance into the field winding limiting the alternator output to 11 amps,
enough to keep the voltage monitoring system happy but not enough to charge
the battery. The resistance at the field lead caused local heating and the
termination failed, causing the low voltage warning to finally trip. The pilot
assumed he had a full charge when in fact he only had 15% battery capacity
available.
Every element of the above scenario has actually happened.
Without using my imagination I simply assembled the elements into an accident
"chain" for illustrative purposes.
In many cases failures are not
failures at all but rather unforeseen interactions of various components. To
illustrate:
Paul's statement << the Dynon
<snip> was good enough for the fine ENGINEERS at Scaled when WE flew SS1
to space, it never failed >> is factually
accurate but may not tell the entire story. I have read several accounts where
on one of the test flights (May 13th?) the system went dark due to a failure
of the display dimming control. So while it can be said that the display did
not fail, the system did functionally fail as the pilot could not see the
display. The engineers did not foresee that an open circuit on the dimmer
would cause the display to go to minimum brightness. The default state should
have been full bright. Paul's spin is a case of "The operation was a
success but the patient died".
Another example comes from Fossett's
GlobalFlyer. During high altitude flight tests the aircraft encountered
temperatures significantly below IACO standard temperatures for that altitude.
The software engineers did not consider this condition so when the OAT
reported -60C the software interpreted this as an unreasonable value beyond
the normal range and flagged the OAT as "Failed". This caused the Air Data
Computer to set its warning flag which caused the AHRS to fail and the EFIS
display to go all blue. An unexpected reading took down the entire EFIS
system. The fix was to increase the "good value" range and to introduce a
function where if there was an actual OAT failure the ADC would consult a
table and use the IACO standard temperature for that altitude.
My
perspective is quite different than Paul's. Paul has spent his carrier working
with the best. The best pilots, engineers and mechanics with multi-million
dollar budgets building, testing and flying mission specific aircraft.
My time has been spent designing systems that must function across a broad
spectrum of aircraft that may have been built by owners with less than
rocket scientist skills and flown by low time pilots who don't have a team of
engineers and mechanics backing them up. Paul's experience allows him to
plan for the best. Years of experience with thousands
of systems in hundreds of different types of aircraft dictate that I MUST
assume the worst. Paul may indeed have Superman's
flying skills. He has stared down Danger and has chunks or Risk in his stool.
I applaud his service to this country and his achievements as a pilot and
engineer. But none of that qualifies him to tell a homebuilder where the
line of acceptable risk is drawn or to invite them to vault the handrail. Only
the builder/pilot can make that call. I would argue it is better to err on the
side of safety.
Some truisms to consider:
Good old fashioned and
ugly aneroid altimeters and airspeed indicators have no use for
electrons. Spinning mass gyroscopes laugh at induced lighting
pulses. One small standby alternator will produce infinitely more electrons
than a battery of any size. "Designed to meet TSO / DO160 / DO178" is a
LONG way from "Tested and qualified to TSO / DO160 / DO178". When things
get bad, "useful" beats "pretty" every time. An electronic device is NOT
intrinsically more reliable than its mechanical analog. "All glass is good"
is a statement of faith, not fact.
Wishing all a prosperous and safe
New Year.
Regards Brent
Regan
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