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I've been working on the
elevators and horizontal stabilizer (IV-P). It looks to me that the
hinges were centered on the stabilizer spar (in the Philippines?).
However, because of one thing or another they were no longer centered
after the upper skin went on. The elevators are not too bad- there's at
most a difference of .140 from one hinge CL between top and bottom and
most are much less. The stabilizer itself is a different story with the
difference ranging from .176 up to .313. The measurements were made
with a depth micrometer but are approximate.
One option would be
to try to recenter the hinges on the stabilizer but I can see a lot of
problems with that approach and there would be large gaps between the
TE and the elevators that'd still have to be filled.
It seems to me that one
way to deal with this situation is to make the LE of the elevators
concentric with the hinges. This does not mean making the radii equal
top and bottom. Each side is shaped individually in relation to each
hinge, and to do this I made a tool to scribe the micro as a guide for
sanding. I've done enough so far that I'm pretty confident I can shape
the LE's and bring them into proper relationship to the stabilizer,
covering the micro with one BID when it's all done.
Before I spend too much more time on this, what have others done? Is
there a simpler, faster way to straighten things out?
Thanks- Bill Wade
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