Posted for Theo Mulder <mulder@tlm-designs.com>:
The speed brake design as implemented by Maddox is a not airworthy by any standard. When the brakes were first installed in 1999 the complexity of the electronics was questioned. As a electronics engineer I could see the design was done by someone with little background in this type of work. The brakes operated good on the ground but would either not extend or retract or only one would work in flight. The controller was returned once to the engineer Maddox used for the electronics, but when that corrected nothing I designed my own controller. The attached schematic is the the new controller retrofitted in the existing enclosure. The pictures show the replacement controller on the left and the Maddox controller on the right. The new setup uses the LNC4 nose gear micro switch to sense the brake positions and will NOT retract if extended and the power is removed. This was decided after flight tests involving go-a-rounds with the brakes extended. The brakes were found to retract with a estimated 1/2 inch of ice covering them by simply braking the ice as it retracts. These brakes will easily remove fingers if operated on the ground and fingers are in the way. In summary the mechanical part of the brakes are good but the electronics were a bad design. My brakes have now seen 550 hours service with no problems and are used on virtually every flight.
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