It came up at the Lancai Fly-in this weekend that several builders have
experienced a failure of the IV/ES cabin door strut end
fitting resulting in the cabin door falling closed and
causing damage to either the pilots arm or the door frame. The
struts come standard with plastic end fittings and can strip out of the
male fittings on the strut. I have found a replacement steel
fitting that fits the stock strut. A 10mm steel ball socket for
M6 thread gas spring with threaded ends. You can purchase them at
http://www.mcmaster.com .
You will need 2, (both ends use the same fitting). The part
number is 9416K74. This item comes with a black dichromate
finish. They were $1.75 each when I bought mine. You can
also get it in type 316 stainless steel (9424K23).
After installing the steel end fittings, the weak link of the system
would then be the ball stud pulling through the door frame. It
would be wise to use loctite when installing the end fittings on the
gas spring.
Mike Salzman
Fairfield, CA
LNCE