Mailing List lml@lancaironline.net Message #37183
From: Paul Lipps <elippse@sbcglobal.net>
Sender: <marv@lancaironline.net>
Subject: EI HV wiring
Date: Wed, 16 Aug 2006 02:54:02 -0400
To: <lml>
    The LSE CDI uses $1.69 NipponDenso automotive sparking plugs and very high quality, unshielded, silicon HV leads, unlike the shielded leads used with magnetos. These leads have distributed resistance which does away with most ignition noise. Usually when there is noise, it is due to a loose connection, generally at the plug, which results in some arcing with its attendent arc-discharge radio frequency spectrum. This noise may also be a sign of arcing through pin-holes in the wiring to nearby engine structure. Keeping the wires separated from the engine reduces the voltage pressure across the insulation to mitigate this punch-through. Wires should be kept clean, too. This goes double for the "cigarettes" in shielded plugs. They, and the well in the plug, should be cleaned and never touched by the hands during assembly. Skin oils from handling can lead to arc-breakdown in the plug, especially at higher-altitude flying.
    BTW, a lot of "alternator whine" takes place because of a high frequency oscillation which occurs when the crossover switching from one stator winding to another takes place. This may be reduced by placing a large value electrolytic capacitor on the output, or film capacitors across each winding to lower its resonant frequency. It's also very important to provide a wide braid conductor from the alternator ground terminal to the engine to provide a high conductance path for alternator currents. Depending on mounting brackets for this pupose is not good practice. It's also good practice to have a braid from the engine to the firewall.
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