Response
below.
Craig,
Thanks for the info – much
appreciated!
A few follow-up questions (if I can bother you with them, and if
you have
the time)?
1.) Have you ran into any durability/detonation issues with
8.5:1 and 38" max boost? I am still building. The engine should arrive
this week. There are several engines built that are close to
the same configuration as mine. No problems to date. I was considering 8.5 and 42". ICP's would probably
be a little high. What are you flying, unpressurized
IV? IV-P
How many Hours?
Building
Typical cruise altitudes and Power settings? We will see. (25,000
at 32" LOP)
2.) "Looser" turbos (higher A/R ratio) are slightly larger in
physical
size (bigger housing) than the std TCM/Garrett A/R=.5 turbos.
That is what
I am considering. Are you using the larger/looser Mirage
Turbos Yes, Mirage
Turbo. or the Std
TSIO-550 A/R=0.5 turbos? Can you maintain 38" to 25,000
ft? Others
report yes. Possible
TIT issues?? Do you know
the A/R of the Piper Mirage turbos (the A/R is typically cast into
the
external turbo housing/face and will be obvious if you look
closely – approx
½" font size) – I believe they
are A/R=2.0 (unverified). No, but I'll
check when when the engine arrives. This week,
hopefully.
3.) Was your engine originally a TSIO-550 with replaced pistons,
or an
IO-550 with added turbos? TSIO 550. where was the engine work done? Performance Engines.
Was it dyno
tested? Run in yes. Brake dyno, no. Max HP? More than 350.
Max Fuel flow? Will set in the plane at 350 deg ROP. Probably 43 gph or slightly
higher Cruise (75%) Fuel
Flow? Unknown
4.) Do you cruise LOP?
I will. Do you agree with George Braly
(GAMI and Co) LOP
theory / suggestions? Yes!! I am an ex GM power train engineer. (1000's of
dyno hours) George and company have done more good combustion event work
than anybody I have ever talked to. If yes, any tips on "The Big
Pull"? Determine a fuel
flow and pull to that from then on. Calibrate ever once in the while.
What are your climb settings
(full rich)? I'm not
sure. Something to work out during initial flights. Depending on
temps, I expect to cruise climb anywhere from 150 kt to 165 kt. to the flight
levels.
5.) Can you provide any "typical" info on MP, RPM, Fuel Flow,
& CHT in
various flight regimes?
Must defer to others flying.
6.) Do you know where your timing is set (less advanced than
normal to
delay/reduce peek cylinder pressure/detonation)? 20-22 BTDC (Retarded from
stock setting)
7.) Is your Cam standard? No, experimental. Any
other modifications (Venturi value seats, Yes
ceramic piston coating, Yes, I believe in the new ceramic
coatings. mild port/polish, etc)? Yes TCM cast pistons
or
aftermarket forged pistons? Forged. GAMI or TCM
injectors? Built with
TCM, GAMI's will be installed.
8.) Why did you build your own intercoolers? To be different.
Bigger? No, same physical size. More efficient? Yes, that is the theory
anyhow. More cooling for the same delta P. Hopefully, these very
expensive billet end caps will also reduce the delta P. I designed and
machined them, I can't bad mouth them.
Cowl/baffle arrangement? TBD. Any
data on how much better they are (temp drop,
reduced flow restriction)?
Cooling will have to wait unless someone wants to test
them. Flow data coming.....top secret, you know.
9.) If you don’t have sonic nozzles (no bleed air), do you have
an
exhaust muff for cabin heat? IV-P will sonic nozzles.
(Talk to TSIO 550 Legacy guys) Is it on the cross-over tube
or on the short turbo exit pipes? How well
does it work in the cold? Size/Source/Photo?
10.) Can you direct me to any "quasi-normal" Legacy owners
flying with a TSIO-550 with the sonic
nozzles plugged (Reno racers excluded). Everybody I know is a Reno racer. See if Lynn Farnsworth is still on this list. I love
to gather their experience
also.
Well, I have
already told you more than I know...I better stop. Craig
Berland