Gentleman (I know some who are)
and Ladies,
There has been a gargantuan
struggle to get one’s arms around the ram air affect on MAP – Manifold Absolute
Pressure – a struggle accompanied by missteps, pratfalls, traps, blind alleys
and just plain bad measuring equipment of all sorts.
The discussion will focus on
Vision Microsystem engine monitors used for normally aspirated piston
avgas-sucking engines. I believe
the sensors used by VM 1000 and EPI 800 systems are identical. Other systems may operate
differently.
MAP (displayed in inches of Hg)
is not actually “absolute” since it is ambient pressure (AP) plus gauge sensed
pressure (GP). That is
indicated MAP = AP + GP. At wide
open throttle (WOT), GP can be positive from pressure created via a ram air
induction system and limited by KIAS.
GP can be negative (vacuum) at reduced throttle (reducing air in the
induction system). Ram air may
overcome the slight closing of the throttle to where the MAP = AP.
Ambient Pressure (AP):
1) Before engine start: Theoretically, a properly calibrated
sensor would be expected to read the barometric setting before engine
start. However, the AP part of the
MAP sensor is not required to match the TSO requirements of even a non-sensitive
altimeter. There also may be
display constraints when the engine is not running. In my case, the MAP indication on my EPI
800 generally reads 29.2” over a broad range of barometric settings. Since my airport is 710 MSL, this
reading (710 ft = 29.16) is consistent, all things being equal.
2) The VM MAP sensor is usually
mounted thru the firewall with the AP port open to the cabin. This means that the ambient pressure
varies with speed, venting and altitude.
That is, the cockpit low pressure is less at lower speeds, less when
vents are opened. Generally, in my
airplane at cruise speeds, the inside pressure is .25” Hg less that “static”
ambient pressure, depending on altitude.
This gives rise to the question: Should I connect the AP port to the same
static air used by the altimeter?
Side Note: If an electronic ignition is used and
one of the controlling parameters is MAP, the ambient pressure is obtained from
the position of the sensor, generally located in the “brain” box that is often
placed under the cowling and is sensing the cooling air output pressure. This is generally slightly above “static”
ambient pressure. I misplaced the
measurement I once made of this but I remember it was maybe about .25” Hg
greater. At cruise, this is a true
difference of about .5” in what the MAP indicator is showing and what the
electronic ignition is using for timing adjustments.
3) True ambient (static) pressure at
altitude is an elusive number. This
pressure is dependent on air density which is sensitive to absolute altitude,
temperature and humidity. Note that
our altimeters are built to make assumptions about temperatures at altitude and
the MAP sensor is not.
Additionally, the true pressure is dependent on what has gone on at lower
altitudes with respect to temperature, moisture, etc. The higher the altitude the more
difficult it is to even estimate the ambient pressure, let alone back calculate
it from the altitude and OAT not adjusted for compressibility due to air
speed. Luckily, most of us use
sensitive altimeters built to TSO standards and set to the local barometer
setting so that we read altitudes the same way even though we may be far off
from the true altitude. Maybe this
helps to understand one of the reasons why GPS altitude determination and
vertical guidance is not trivial. Also, I better understand why the Flight
Levels above 18000 MSL require the 29.92 Kollsman setting.
Remember: Look out below when going from hi to lo
or hot to cold.
Gauge Pressure (GP):
GP is obtained from a tap into
the induction system, usually from a primer port on one of the cylinder heads
ahead of the intake valve (at least that’s where it generally is on an injected
Lycoming engine). Any reduction in the throttle denies air to the engine thus
creating a vacuum in the induction
system. The sensor is protected
against pressure pulses (valve operation) in the induction system by a “snubber”
valve.
I went back to my parts box and
checked an older one from a prior VM MAP sensor. As Lorn reported, it is a thin porous
metallic disk contained in the large brass fitting on the firewall side of the
sensor. It seems like it won’t pass
air when one tries to blow thru it.
At least 4 people I have talked to have had problems with the snubber
valve causing problems in MAP readings, especially after throttle change. Remember that its placement creates a
chamber from which the pressure is sensed.
There can be at least two problems because of fouling:
1)
Inability for the chamber to return completely to ambient
pressure – This might yield a low MAP reading before engine start?
2)
Fouled in a way that makes it very slow to sense vacuum or
incorrectly requires a greater vacuum to reduce the pressure in the chamber.
How can it get fouled? There is no movement of air thru the
sensing system. Is the sensor
located lower than the tap into the induction system? If so, can fuel, oil or
water condensations run down the line to the snubber? This certainly happens in those canard
airplanes that park with the nose on the ground. Hmmmmmm…… What about the sensor in the electronic
ignition?
Ram air effect:
Precisely what is the ram air
effect and how much does it improve the MAP? The airspeed system is a perfect example
of a closed system which measures the differential pressure between ambient
(static) and ram in the pitot which is then converted to the airspeed
display. The KIAS takes into
account the less dense air at altitude where both the engine and wing have to
deal with fewer molecules. The rise
in the air pressure difference due to ram in a closed system is thus:
KIAS Inches of Hg
100 .5
150 1.1
200 2.0
250 3.1
These numbers could be considered
a maximum assuming that there is a special inlet and no drop due to a
filter. If filtered induction air
were taken from a well sealed engine cooling air plenum, the filter and ram
effect may cancel each other out at say, 160 KIAS (a guess from pressure
measurements taken from my upper cowl area). Of course, none of this takes into
account that the air is just passing thru.
Side note: Consider that ram air can raise the
induction air pressure higher than that utilized by the fuel injectors
(obtained, for example, from the upper cooling plenum) to help atomize the
fuel. This may suppress the best
atomization and shrouded injectors utilizing the higher ram air, available
before the throttle body, may improve atomization. Such a system is similar to the way
super/turbo charged engines operate.
Well, what the heck, with
unfiltered ram air I know my induction system is performing better, at a lower
altitude than my wing is seeing. Something for nothing (except cash). Now I want to know precisely how much
better so that I can have bragging rights over somebody else’s system. However, as can be seen from the above
discussion, comparable numbers are hard to come by.
Wait! There is a way. Join me in the next Air Venture cross
country race and we shall see how well your ginned up system works. Yep, the gauntlet has been tossed at
your feet.
Disclaimer: These data and
opinions are provided free and, as such, are worth what you are paying for
them.
Scott Krueger
AKA Grayhawk
Lancair N92EX IO320 Aurora, IL (KARR)
I am going
back to my cell now - Meds are being
increased.