Mailing List lml@lancaironline.net Message #25191
From: Gary Edwards <gary21sn@hotmail.com>
Sender: Marvin Kaye <marv@lancaironline.net>
Subject: Re: Engine Cooling
Date: Wed, 01 Sep 2004 11:25:23 -0400
To: <lml@lancaironline.net>
I was wondering more about the temperature of the plastic shroud itself.
Being very close and directly above the cylinder heads  I assume it would
get very soft during a hot soak.  True?  Should it be made from aluminum?
I'm less worried about wires and such as wire insulation is silicone and
should take it.  I'm not sure the mags would get any hotter inside the
plenum than behind the engine, but that is pure speculation as I have no
data.  Also, is there any reason to join the two sides of the plenum?  Why
not build two small plenums, one on each side?  Also, one of the links from
a previous post described a "RTV BID."  Did they really mean impregnating
cloth with RTV?  I assume that would make a flexible structure?  I was
puzzled.

Gary Casey
 
My LNC2 has a plenum chamber and many of you have seen it at the Lancair Redmond Fly-In on Labor Day weekend.  The plane was completed in 1999. 
 
The plenum top is constructed of 4 bid E-glass with two, 1/8 " thick glassed-over foam stiffeners on the underside.  It also has removable glass ramps from the bottom of the cowl inlets (bottom half of the cowl) that fit in slots and pockets (for flex) all made of the same fiberglass material.  The ramps actually touch the cooling fins on the front cylinders.
 
I have had no problems with fiberglass deformation with the plenum top or the ramps related to high heat.  The airbrushed picture on the plenum top also has shown no indications of heat stress over time.
 
I have seen aluminum plenums, but fiberglass would be much easier to deal with the curves and compound angles under the cowl.
 
I thought about two separate plenums in the beginning.  And I already had my cowls built.  It would have been more work, and after 10 years of building, I was ready to get the plane finished.
 
Gary Edwards
LNC2 N21SN        
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