From: "Marvin Kaye" <marv@lancaironline.net>
Subject: Re: [LML] Re: Drilling the Lancair Fiberglass Panel
To: lml
Date: Wed, 22 Oct 2003 00:18:46 -0400
Message-ID: <web-2646200@logan.com>
In-Reply-To: <004d01c3984e$06e974e0$0100a8c0@Downstairs>
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Posted for "Robert Smiley" <rsmiley@centurytel.net>:

Use the glass panel as a general pattern and shape. cut out large panel
sections and mount aluminum plates to which you have cut the holes for the
instruments etc.  Reinforce the edges of the panels with extra bids and
provide additional thickness around the ends and top for rigidity.  Also
provide a formed aluminum channel of .030 aluminum as a angle support from
the left stack support at a 45 diagonally forward to the bottom front edge
of the panel, Install an aluminum angle across the bottom of the front
panel, pilot side. install a steel rod bent to conform with the dust cover
and attach it to the top edge above the six pack and attach it to the header
tank.  I used light guage 1 inch aluminum angle stock.  Worked great and the
weight penalty was negligible but oh what a difference in strength and
support in the panel.

These structural supports together with the aluminum face plate will privide
you with sufficient regidity to support the heavy guages, dials etc on the
pilot side.  You will have no problems as you spoke of in your posting since
there is only a few cutouts.

Bob Smiley
N94RJ