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"shimming the drag link" -- I had to carefully file my drag link so that it
would fit in between the tabs in the first place! Maybe mine is installed
ever-so-slightly crooked. I only took off a few thousandths but that was
required for a friction-free rotation.
Scott -- when I presented aluminum hardware to NASA for flying on the Space
Shuttle in the mid 1980's, they made me remove all of the coarse-threaded
bolts and replace them with fine-threaded bolts using helicoils. Now if you
ask me, NASA ain't had no rocket scientists for a long time now (OK,OK, Mike
Reinath and Valin Thorn and any other NASA Lancair builders are notable
exceptions) but maybe they know something about this that I don't. So
fine-threaded bolts in helicoiled aluminum do not worry me. However, I would
be concerned about only having 1/8 inch of material around the hole.
Standard engineering formulas often assume material properties for holes in a
semi-infinite sheet -- having such a small edge distance means you have to
analyze it differently. However, the primary load here is in compression,
not tension, so I don't think the rod end will pull out of the hole.
- Rob Wolf
jaded ex-rocket scientist
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