Return-Path: Received: from pop3.olsusa.com ([63.150.212.2] verified) by logan.com (CommuniGate Pro SMTP 3.5b3) with ESMTP id 865174 for rob@logan.com; Thu, 13 Sep 2001 10:25:16 -0400 Received: from mailin5.bigpond.com ([139.134.6.78]) by pop3.olsusa.com (Post.Office MTA v3.5.3 release 223 ID# 0-71866U8000L800S0V35) with ESMTP id com for ; Thu, 13 Sep 2001 07:51:09 -0400 Received: from server ([139.134.4.56]) by mailin5.bigpond.com (Netscape Messaging Server 4.15 mailin5 Mar 30 2001 11:50:54) with SMTP id GJLOE300.BFT for ; Thu, 13 Sep 2001 22:08:27 +1000 Received: from CPE-144-132-172-199.nsw.bigpond.net.au ([144.132.172.199]) by mail3.bigpond.com(MailRouter V2.9i 5/7555609); 13 Sep 2001 22:01:59 Message-ID: <005001c13c4c$6dd15160$c7ac8490@nsw.bigpond.net.au> From: "Julie Byrnes" To: Subject: LNC2 Cowling. Date: Thu, 13 Sep 2001 22:05:49 +1000 MIME-Version: 1.0 Content-Type: text/plain; charset="iso-8859-1" Content-Transfer-Encoding: 7bit Disposition-Notification-To: "Julie Byrnes" X-Mailing-List: lancair.list@olsusa.com Reply-To: lancair.list@olsusa.com <<<<<<<<<<<<<<<<--->>>>>>>>>>>>>>>> << Lancair Builders' Mail List >> <<<<<<<<<<<<<<<<--->>>>>>>>>>>>>>>> >> Just about finished remodelling the standard cowling for a 200hp io360. This involved about a 60% rebuild. The easiest way (for me) was to cut the lower half longitudinally in two making the pieces more manageable. Holes were then cut to allow the intake manifolds to protrude and the maximum protrusion located and measured. The holes were then covered and potters clay was used to build a profile to cover the protrusion. The neat trick was that only one side had to be done since a single cloth layer can be "popped" while green to produce a mirror image mould for the other side. The same method was used for the upper cowl to slightly increase height over the lateral front of the cylinders. So far the results are excellent. David Byrnes. >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> LML website: http://www.olsusa.com/mkaye/maillist.html LML Builders' Bookstore: http://www.buildersbooks.com/lancair Please send your photos and drawings to marvkaye@olsusa.com. >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>