Mailing List flyrotary@lancaironline.net Message #9655
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: Three candidates for Turbo Failure
Date: Sat, 10 Jul 2004 17:54:35 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Dave,
 
    According to the turbo books, friction welding has long been the method by which the turbine wheel is affixed to the shaft.  As I understand it they take a turbine wheel and place it in a fixture and spin it (or maybe its the shaft they spin - I forget).  But, in any case when it reaches some magic rpm they forcefully press the wheel against the shaft (one or the other is stationary).  The resulting heat from the friction causes the metal to melt and fuse welding the two parts together.  Hence the name friction welding.
 
.  At least that is my understanding of it.
 
Ed
 
Ed Anderson
RV-6A N494BW Rotary Powered
Matthews, NC
----- Original Message -----
Sent: Saturday, July 10, 2004 5:45 PM
Subject: [FlyRotary] Re: Three candidates for Turbo Failure

 

My somewhat semi-random thoughts ...

Dale R.
COZY MkIV-R13B-NA #1254


>loose compressor wheels
I'm afraid incorrect terminology may have sent you off in the wrong direction. It's the turbine wheel that failed, not the compressor wheel. On each occasion the weld broke right at the base of the turbine wheel, the wheel came off and blocked the exhaust outlet.
Thanks for all the brain work. Very interesting stuff.
Regards,
john
 


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