Mailing List flyrotary@lancaironline.net Message #9486
From: Schemmel, Grant <Grant.Schemmel@Aeroflex.com>
Subject: RE: [FlyRotary] Re: Second stock turbo bites the dust
Date: Tue, 6 Jul 2004 16:29:27 -0600
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Here's some info I had saved from last year regarding Greg Richter/Chrissi's turbo selection process.
 
Grant Schemmel
 

> We have narrowed the turbo selection down to the Garrett GT35 84 trim 0.94

> A/R and GT37 82mm, 52 trim, 0.54 A/R or GT37-TO4 housing 76mm, 52 trim, 0.70

> A/R as being the closest to the TO4e-50-P trim.

> The Draw of the GT35 is it is a bolt-on with a TO4 manifold footprint.

> The GT37 with TO4 housing is ambiguous as to whether the housing is the

> turbine or compressor section therefore the footprint is in question.

> I think the GT37 units are much closer to getting centered on the turbine

> maps based on what we are guessing so far about performance (Cliff Manzke's

> numbers)

>

> The GT series is Garretts answer to the new performance market. They are all

> ball bearing. Not sure if all turbine wheels in series are inconel or if that

> is option.

> My thoughts are this, although Greg's "no wastegate" approach worked for him,

> if instead you go the wastegate route and use an adjustable boost controller,

> although more expensive and complex to install, it adds an extra margine of

> safety to the system and at critical times may be one less thing to monitor

> and control. Going without means settling for "best guess" and I'm just not

> one who is comfortable with that ambiguity.

> Any thoughts, ideas, criticisms or advice?

> ...Chrissi

-----Original Message-----
From: Steve Brooks [mailto:steve@tsisp.com]
Sent: Tuesday, July 06, 2004 3:59 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Second stock turbo bites the dust

I know that he had a Turbonetics turbo charger, but I don't know what model/

Steve Brooks

 

<snip>

.

 

I never hear it Richard? from Blue Mountain Instruments? ever had any trouble with this turbo unit.  I forget which one it was, but it was not the stock Mazda.

 

Ed

 

Ed Anderson
RV-6A N494BW Rotary Powered
Matthews, NC

----- Original Message -----

From: John Slade

To: Rotary motors in aircraft

Sent: Tuesday, July 06, 2004 1:26 PM

Subject: [FlyRotary] Second stock turbo bites the dust

 

Steve, Dave and anyone else running a stock single stage turbo - you might want to pay attention....

 

This morning I managed to break Rusty's turbo.  I had been cruising at 11,000 ft with MAP 38, rpm 5100 and 175 kts TAS (about 155 IAS) for almost 2 hours when rpm suddenly dropped to 2500. A 1/4 turn of the mixture toward rich brought it up to 3500. Fuel pressure was 40psi, but I turned on the other pump anyway. Coolant temp dropped from 185 to 150 and EGT dropped from 1400 to 1000. Oil pressure was constant at 90PSI.

 

I was 38 miles from home over a desolate little strip by Lake Okeechobee. I figured I could glide to either field from halfway, so I headed home. The engine ran consistently at reduced power. I maintained 11,000 to the halfway point, then began a gradual decent to arrive over the field at 6000. Once assured of the field I tried killing alternate sets of coils - both gave a decrease in rpm - and alternate sets of injectors - both killed the engine, (or reduced rpm enough that I didn't want to know).

 

One [more] high & fast precautionary landing later and the plane was back in the hangar. I'd thought the new Radio Shack resistors on my secondary injectors might have given out, but no. A quick look up the exhaust pipe told the story. The compressor wheel is sitting at an odd angle blocking the outlet, just like last time. Apparently I was trailing a vortex of black smoke as I descended into the pattern. This probably helped keep the spam cans and whirly birds at bay while I took the active. :)

 

One failure might be a bad turbo. A second one is enough to prove to me that the stock turbo just can't handle the punishment of continual boost. (just like Ed said it wouldn't :)

 

I thought you guys running or planning to run the same turbo might like to hear the story as soon as possible.

Regards,

John (boost for all you're worth) Slade

 

Now where's the phone number of that Ozzie guy????

 

 

 

 

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net]On Behalf Of Alex Madsen
Sent: Tuesday, July 06, 2004 10:15 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Into the blue again :-)

No they use solid state. I think it is 2GB Compact Flash.  It says somewhere on their web site. You can get 2 GB CF cards and IDE adapters for them.

 

Alex Madsen

 

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Finn Lassen
Sent: Tuesday, July 06, 2004 7:27 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Into the blue again :-)

 

Hmmm.... Doesn't the Blue Mountain and other glass panels use harddrives?
I thought that the inside of a harddrive was sealed.
Picking a random drive on Seagate's website:

Environmental
Operating Temperature (°C) 0 to 60
Nonoperating Temperature (°C) 70 to -40
Operating Shock (Gs) @ 2 msec 63
Non Operating Shock (Gs) @ 2 msec 350
Acoustics,Idle (Bels-typ sound power) 2.2

 

 

 

 

 

 

 


No mention of ambient pressure.

Finn

Ed Anderson wrote:

Boy, now here is an example of what kind of information we have access to on
this list.  Now that Ernest mentions it, yeah, I recall that the heads of
the hard disk float on a cushion of air - but, I would never have thought to
associate altitude with hard drive crashes!  Thanks Ernest.
 
Ed
 
 
Ed Anderson
RV-6A N494BW Rotary Powered
Matthews, NC
----- Original Message ----- 
From: "Ernest Christley" <echristley@nc.rr.com>
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Sent: Sunday, July 04, 2004 5:48 PM
Subject: [FlyRotary] Re: Into the blue again :-)
 
 
  
Haywire wrote:
    
Message    Today we flew for 6.3 hrs and everything was great again. We
calibrated a few items including the electronic governor for the IVO
      
prop.
  
What a difference that makes. Also calibrated the PSS AOA and the Dynon
      
AOA
  
and they each are phenomenal tools. The engine is running great with no
major issues at all. I do have a little tweaking to do on the low MAP
      
table,
  
but nothing urgent. Then only problem that I had today was that my Sony
      
Vaio
  
laptop doesn't seem to like high altitude. I have a small Vaio and have
built a place for it to mount easily and use it to display Jeppenson's
FlightMap in-flight GPS program. It works great until 10,300' where it
      
would
  
then display the blue screen and then reboot. After the 4th time it
      
refused
  
to reboot again so now I'm forced to use the system recovery disc and
      
wipe
  
the disc clean. I hate to think about all the files that I said I would
back-up soon... :-(. My old laptop still works fine(using it now) so
      
maybe
  
I'll try it tomorrow.
      
All hard drives have a spinning platter with a read/write head riding a
cushion of air just above it.  Go to 10,300' and there isn't much of a
cushion left.  The head will fall into the platter turning at 7500 or
10000 rpm.  I think you'll be lucky if the drive ever works again.
 
-- 
http://www.ernest.isa-geek.org/
"Ignorance is mankinds normal state,
   alleviated by information and experience."
                                   Veeduber
 
    
 
 
 
  
 
  
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