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charset=utf-8 Content-Transfer-Encoding: quoted-printable Finn, Just ignore the following message if the contents are obvious: A higher flow rate of coolant through the system will result in a smaller de= lta T of the coolant. =20 The air doesn=E2=80=99t know or care about the coolant flow rate. It is jus= t removing heat from the exchanger regardless of how that heat got there. T= he air flow was sufficient to keep temps under control for the conditions of= that flight. With the same air flow rate and power setting, an increase in= OAT will result in an increase in the exchanger (coolant) temp since the am= ount of heat removed is dependent on the air flow rate and the air delta T. I= ncreasing the power in addition to the OAT with the same air flow rate will i= ncrease the coolant temps even more. This all assumes that the overall efficiency of the heat exchanger is affect= ed minimally by the coolant flow rate. The efficiency of the exchanger shou= ld increase somewhat with an increase in coolant flow rate but it is difficu= lt to predict by how much. There is something to be said for changing only one thing at a time, though.= Steve Boese=20 > On Feb 28, 2021, at 12:47 PM, Finn Lassen finn.lassen@verizon.net wrote: >=20 > =EF=BB=BF > =E2=97=86 This message was sent from a non-UWYO address. Please exercise c= aution when clicking links or opening attachments from external sources. >=20 >=20 > Here's pictures of the small in- and outlets. (looking into 5/8" and 3/4 O= D tubes). >=20 > Finn >=20 >> On 2/27/2021 11:29 PM, Finn Lassen finn.lassen@verizon.net wrote: >> Yep, inlet/outlets on rads are very, very restrictive. 7/64x1/2" (0.05 sq= in or 1/4" diameter hole equivalent)) at best. I was aware of it when I JB-w= elded 5/8" and 3/4" over existing tubes and "just wanted to see how it would= work" and then forgot about it. >>=20 >> Drilling holes in tank end plates I also found a small tube inside one ta= nk and baffles in both tanks. Now removed. >>=20 >> As for airflow, when I get new elbows welded onto the rads I'll collect n= ew data. I think the large delta is due to the very slow coolant flow -- sta= ys in rads way too long (and thus not circulating through the engine fast en= ough). >>=20 >> Finn >>=20 >>> On 2/27/2021 9:32 PM, Steven W. Boese SBoese@uwyo.edu wrote: >>> Finn, >>>=20 >>> If the "WTeng" sensor location is somewhere in the engine block and not a= t the coolant outlet and the "WTout" sensor is in the coolant exiting the en= gine, then the coolant flow rate through the system may need to be increased= by enlarging the radiator connections.=C3=AF=C2=BF=C2=BD Typically, it seem= s that at normal operating temps, the delta-T across the engine and across t= he radiators is about 15 deg F. >>>=20 >>> It also would appear that the mass air flow through the radiators may ne= ed to be increased since the air delta T is quite large and the temp of the a= ir exiting the radiators is close to temp of the coolant exiting the radiato= rs.=C3=AF=C2=BF=C2=BD If your OAT were increased to 100 deg F, you could see= "WTout" of ~250 deg F with the setup as it is now. >>>=20 >>> The attached plots show the effect of changing only the air inlet and ou= tlet areas of my system which has ~0.9" id plumbing to the single radiator.=C3= =AF=C2=BF=C2=BD=C3=AF=C2=BF=C2=BD >>>=20 >>> FWIW >>>=20 >>> Steve Boese >>>=20 >>>=20 >>>=20 >>> -- >>> Homepage: http://www.flyrotary.com/ >>> Archive and UnSub: http://mail.lancaironline.net:81/lists/flyrotary/Li= st.html >>=20 >>=20 >>=20 >> =09 >> This email has been checked for viruses by Avast antivirus software.=20 >> www.avast.com >>=20 >>=20 >=20 > > > -- > Homepage: http://www.flyrotary.com/ > Archive and UnSub: http://mail.lancaironline.net:81/lists/flyrotary/List= .html --Apple-Mail-3039D636-7153-4A61-8332-18D244B62F99 Content-Type: text/html; charset=utf-8 Content-Transfer-Encoding: quoted-printable Finn,

Just ignore the following = message if the contents are obvious:

A higher flow r= ate of coolant through the system will result in a smaller delta T of the c= oolant.  

The air doesn=E2=80=99t know or care abou= t the coolant flow rate.  It is just removing heat from the exchanger = regardless of how that heat got there.  The air flow was sufficient to= keep temps under control for the conditions of that flight.  With the= same air flow rate and power setting, an increase in OAT will result in an= increase in the exchanger (coolant) temp since the amount of heat removed = is dependent on the air flow rate and the air delta T. Increasing the power= in addition to the OAT with the same air flow rate will increase the coola= nt temps even more.

This all assumes that the over= all efficiency of the heat exchanger is affected minimally by the coolant f= low rate.  The efficiency of the exchanger should increase somewhat wi= th an increase in coolant flow rate but it is difficult to predict by how m= uch.

There is something to be said for changing on= ly one thing at a time, though.

Steve Boese <= /div>

On Feb 28, 2021, at 12:= 47 PM, Finn Lassen finn.lassen@verizon.net <flyrotary@lancaironline.net&= gt; wrote:

=EF=BB=BF

=E2=97=86 This message= was sent from a non-UWYO address. Please exercise caution when clicking li= nks or opening attachments from external sources.


Here's pictures of the small in- and outlets= . (looking into 5/8" and 3/4 OD tubes).

Finn

On 2/27/2021 11:29 PM, Finn Lassen finn.lassen@verizon.net wrote:
Yep, inlet/outlets on rads are very, very re= strictive. 7/64x1/2" (0.05 sqin or 1/4" diameter hole equivalent)= ) at best. I was aware of it when I JB-welded 5/8" and 3/4" over = existing tubes and "just wanted to see how it would work" and then forgot about it.

Drilling holes in tank end plates I also found a small tube inside one tank= and baffles in both tanks. Now removed.

As for airflow, when I get new elbows welded onto the rads I'll collect new= data. I think the large delta is due to the very slow coolant flow -- stay= s in rads way too long (and thus not circulating through the engine fast en= ough).

Finn

On 2/27/2021 9:32 PM, Steven W. Boese SBoese@uwyo.edu wrote:
Finn,

If the "WTeng" sensor lo= cation is somewhere in the engine block and not at the coolant outlet and t= he "WTout" sensor is in the coolant exiting the engine, then the = coolant flow rate through the system may need to be increased by enlarging the radiator connections.=C3=AF=C2=BF=C2=BD Typically, it see= ms that at normal operating temps, the delta-T across the engine and across= the radiators is about 15 deg F.

It also would appear that the mass= air flow through the radiators may need to be increased since the air delt= a T is quite large and the temp of the air exiting the radiators is close t= o temp of the coolant exiting the radiators.=C3=AF=C2=BF=C2=BD If your OAT were increased to 100 deg F, you = could see "WTout" of ~250 deg F with the setup as it is now.

The attached plots show the effect= of changing only the air inlet and outlet areas of my system which has ~0.= 9" id plumbing to the single radiator.=C3=AF=C2=BF=C2=BD=C3=AF=C2=BF= =C2=BD

FWIW

Steve Boese
=



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