Mailing List flyrotary@lancaironline.net Message #6308
From: Russell Duffy <13brv3@bellsouth.net>
Subject: RE: [FlyRotary] Re: I'm exhausted
Date: Sat, 6 Mar 2004 20:41:05 -0600
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Message
Err... do I detect a missing motor mount tube in the vicinity of the exhaust headers?.   
 
It's not missing.  I still have it in a pile of scrap metal :-)
 
I was afraid someone would notice that.  OK, I had promised Fred that I wouldn't mention cutting off the tubes (yes, on both sides), but since you asked,  it's probably better to tell the full story.  Originally, Fred designed the mount to be strong enough without those top tubes.  This is a challenge on a small firewall like the RV-3.  I can't recall if you can see it in the picture, but there's a 5th attachment point on the bottom of the firewall, which was reinforced on the aircraft structure so it could take part of the load.   As the mount got close to being complete, I decided to install the turbo, and the big heavy radiator (strapped to the mount).  Considering all the extra weight, and the potential for up to 6 G's, Fred thought it might be wise to add the upper tubes as insurance.  I agreed, particularly since it wouldn't be in the way of the turbo manifold.  
 
When I dumped the turbo, and giant radiator, I noticed that the tube would be in the way of the exhaust.  I called Fred, and asked about hacking them off.  For the record, he would prefer that I had left them, but considering the reduction in weight, and my reduced interest in high G aerobatics, he agreed that it should be fine, as long as I cut off both tubes, so as not to introduce a twisting force in the mount.  
 
It is important to note that I am assuming all the responsibility for cutting those tubes off.  It is also important to remember that you should never cut, drill, fold, spindle, or mutilate a tube on your mount.  This was a special case, where the tubes were added after the stress analysis was done.  
 
Cheers,
Rusty (have hacksaw, will hack)   
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