Chris,

One question... are you running the oil injection pump or d= id you remove and go with pre-mix?

Mark

On Fri, Jun 21, 2013 at 7:08 PM, Chris Barber <cbarber@= texasattorney.net> wrote:

Yeah, Mark, that's my thinking too. I think I posted to share more tha= n expecting a magic billet solution.

Chris

Sent from my iPhone 5

On Jun 21, 2013, at 18:45, "Mark Steitle" <msteitle@gmail.com> wrote:

Chris,

At this point I wouldn't take anything for granted. I would inst= all multiple oil pressure gauges throughout the system, one right at the fr= ont cover and one at the oil filter adapter block. It seems to me tha= t there's got to be something you've overlooked. Suspect everything.

I had an oil cooling problem that I couldn't seem to get a handle on u= ntil one day I noticed the upper tank of my dual pass oil cooler was shaped= differently than the other end. It was bowed outward. In this = design (dual-pass), there is a dam between the inlet and outlet ports. It is a tight fit, but it isn't welded t= o the tank. So, when the tank bowed, it allowed most of the oil to by= pass the core, essentially rendering the oil cooler useless. I instal= led a new oil cooler and all is well.

I tell this story to emphasize not to take anything for granted. = ;Suspect everything, verify everything. You will find the problem hid= ing somewhere you never would have thought of in a million years. Thi= nk like inspector Columbo, "... just one more question, ma'am."

Mark S.

On Fri, Jun 21, 2013 at 5:58 PM, Chris Barber <cbarber@= texasattorney.net> wrote:

Well, if any of y'all are curious about my progress, I am grounded in Phase= One.

I am having oil pressure problems again. The frustration is huge. To add to= this, most of the archive searches I have made give results that prominent= ly feature my inquiries. <sigh>

Following my engine out over the airport in April traced to gunk in the fue= l rail, mods were made to the fuel system. During static tests the oil pres= sure would never come up to expectations.

Hoping to lick the front o-ring problem that I have had SEVERAL times now, = I pulled the front cover to take a look see. The o-ring was torn.

I choose to be more assertive in trying to address this problem. I modified= a brass fitting by grinding the OD to make it it cleanly fit inside the fr= ont iron (also, ground the inside diameter to keep flow as close as possibl= e to stock) and tapped the front housing to accept the fitting to screw in. I then placed an o-ring around = the fitting. I did not include the silicone ring this time as it kept preve= nting the smooth mating it the iron and cover.

While apart, I verified the woodruff key was properly installed in the oil = pump. The oil pump was replaced last time the cover was off. I also verifie= d the oil pressure relief valve. It was still in place (not surprising sinc= e it has been safety wired in following it falling out once).

I buttoned everything back up being meticulous that the o-ring mod seated p= roperly. However, my oil pressure is still low. It's in the twenties (psi) = while idling. This is not too bad as Racing Beat states this is acceptable = at idle. But, when I rev it up to as much as 6000 (only long enough to verify trend) it only goes into the 3= 0's. NOT acceptable.

The engine has had carb jets replace the e-shaft ball. I believe this can l= ower the oil pressure a bit. Also, there is a front oil cooler installed. T= his necessitates about a 12 foot oil line run. It is plumbed in parallel. T= his could provide a bit lower pressure too I think.

I using a mixture of Royal Purple 30, 40 and 50 oil. I added what was= available at the time.

I have yet to check the oil pressure regulator. I specifically remember ins= talling it to torque with blue lock-tight last time I had access.

I plan to isolate the engine from the coolers and filter and take readings = using a mechanical gage. Currently I have two electronic gages, one for the= RWS monitor and one for the SkyView monitor. They both read within a coupl= e of psi from each other.

If not for this Achilles Heal I would very likely out of Phase One and plan= ning a trip to Osh. It has been a major distraction of energy and time.

I know it could be bearings but the stationary gears and bearings were repl= aced at the last rebuild. Everything else seemed in spec.

The front eccentric thermostat was replaced with the plug.

The oil is flowing as the system heats up evenly. I need to see if the hose= s are hard while running, as the no-pistons site says, hard like a brick.
Insight as to what may be my problem and diagnostic course is always apprec= iated.

I hope I have provided enough info and not omitted relevant information.
I really can't express my annoyance/anger/disgust properly.

Thanks again folks.

Chris Barber.
Houston
Velocity 13b

Sent from my iPhone 5
--
Homepage: htt= p://www.flyrotary.com/
Archive and UnSub: http://mail.lancaironline.net:81/lists/flyrotary/List.html