Mailing List flyrotary@lancaironline.net Message #54935
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: 450 cc/min : [FlyRotary] Re: I've got fuel pressure
Date: Sun, 8 May 2011 08:35:30 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Ernest,
 
based on your 400 x 5 msec = 15 ml, gives you an injector flow rate of 450 cc/min which is about right for the stock 13B N/A injector
 
Ed

Sent: Sunday, May 08, 2011 1:49 AM
Subject: [FlyRotary] Re: I've got fuel pressure

On 05/07/2011 05:57 AM, Lehanover@aol.com wrote:
Good job on the trouble shooting.
 
Lynn E. Hanover
 
In a message dated 5/7/2011 3:49:30 A.M. Paraguay Standard Time, echristley@nc.rr.com writes:
I'll probably start rambling, but I've spent the past two days covered
in gasoline, so I have an excuse.  Jumping in and out of the plane to
turn fuel valves, try to bleed lines, or switch on pumps has me beat down.

What I lack in intelligence, I make up for with stubborness.

Today, Lee, my younger son, helped me set the fuel pressure to 45psi.  I couldn't watch the pressure gauge while fiddling with the regulator, so he called out the numbers while I adjusted.  The regulator is back in a hole.  I don't believe he has any idea how grateful I am, or how much work he saved me by turning a 2-hour job into a 3 minute task.

The next thing on the agenda was "characterizing" (my term) the injectors.  The Megasquirt has an injector test function.  You tell it how long to fire the injectors, and how many time.  Set it to fire ten times or so for a few milliseconds to verify clickety-click from the injectors, or set up a fixture to capture and measure the sprayed fuel, and you should be able to tell exactly how the injectors are behaving.  I'm not the type to pass up that sort of useless information.

s = milliseconds sprayed
f = nominal flow
m = missed flow due to turn-on/off time
c = cycles sprayed

c(sh-m) =  measured volume

The two unknowns are m and h.  Do it for several s values and you have a series of equations that you can solve for m and h.

That was my goal.  I got several good runs, but when I set s to 80, the program bailed on me.  Said 65 was the highest I could set it to.  Unfortunately, from that point on whenever I turn the MS on, I would get full fuel flow.  I wasn't able to turn off the test mode, change it to something else, or switch it to normal. 

Today was going to be my first run of the engine.  Unfortunately, I ended up having to reflash the firmware, and reconfigure all the computer settings.  It is back up and running now, and I did just a basic test of the secondary injectors.  I haven't even had time to boil the numbers down to see if they make sense.  The injectors all measured out very close together, so I'm confident they are going to service me well.

The raw numbers from the primary injectors  (only one test on the secondaries, and they looked the same).

400 5ms squirts gave 15ml.
400 20ms squirts gave 60ml.
1600 5ms squirts gave 48ml on one injector and 49ml on the other.




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