X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from neutron.sasknet.sk.ca ([142.165.20.180] verified) by logan.com (CommuniGate Pro SMTP 5.4c3j) with ESMTPS id 4968456 for flyrotary@lancaironline.net; Fri, 06 May 2011 01:04:30 -0400 Received-SPF: none receiver=logan.com; client-ip=142.165.20.180; envelope-from=hjjohnson@sasktel.net Received: from pps.filterd (neutron [127.0.0.1]) by neutron.sasknet.sk.ca (8.14.3/8.14.3) with SMTP id p4653KlR028723 for ; Thu, 5 May 2011 23:03:53 -0600 Received: from bgmpomr2.sasknet.sk.ca (bgmpOMR2.sasknet.sk.ca [142.165.72.23]) by neutron.sasknet.sk.ca with ESMTP id w492makgy-1 for ; Thu, 05 May 2011 23:03:53 -0600 Received: from sasktel.net ([192.168.234.97]) by bgmpomr2.sasknet.sk.ca (SaskTel eMessaging Service) with ESMTP id <0LKR000XJCQH7T00@bgmpomr2.sasknet.sk.ca> for flyrotary@lancaironline.net; Thu, 05 May 2011 23:03:53 -0600 (CST) Received: from [192.168.234.24] (Forwarded-For: [71.17.120.86]) by cgmail1.sasknet.sk.ca (mshttpd); Thu, 05 May 2011 23:03:53 -0600 Date: Thu, 05 May 2011 23:03:53 -0600 From: H & J Johnson Subject: Re: [FlyRotary] Re: 'open source' parts To: Rotary motors in aircraft Message-id: <1193a51e6060.4dc32cd9@sasktel.net> MIME-version: 1.0 X-Mailer: Sun Java(tm) System Messenger Express 6.1 HotFix 0.20 (built Feb 27 2006) Content-type: text/plain; charset=iso-8859-1 Content-language: en Content-transfer-encoding: quoted-printable Content-disposition: inline X-Accept-Language: en Priority: normal X-Proofpoint-Virus-Version: vendor=fsecure engine=2.50.10432:5.2.15,1.0.148,0.0.0000 definitions=2011-05-05_09:2011-05-06,2011-05-05,1970-01-01 signatures=0 X-Proofpoint-Spam-Details: rule=outbound_notspam policy=default score=0 spamscore=0 ipscore=0 suspectscore=0 phishscore=0 bulkscore=0 adultscore=0 classifier=spam adjust=0 reason=mlx engine=5.0.0-1012030000 definitions=main-1105050209 I stand corrected Pat=2E The items I=27d seen did no look like something= that would be usable right = out of the machine=2E Obviously there are other more capible systems tha= n the what I=27d come = across=2E I=27ll have to do some looking in that direction also=2E=2E = Lots of stuff to do =3A) Jarrett Johnson www=2Einnovention-tech=2Ecom = ----- Original Message ----- From=3A Pat Panzera =3Ceditor=2Econtactmagazine=40gmail=2Ecom=3E Date=3A Thursday=2C May 5=2C 2011 4=3A39 pm Subject=3A =5BFlyRotary=5D Re=3A =27open source=27 parts =3E Sand casting aluminum produces a way worse finish than 3D printing=2E= =3E Worse case is that you have to do some mild polishing of the runners= =2C =3E if indeed the fine parallel lines cause any negative anomalies=2E =3E = =3E On Thu=2C May 5=2C 2011 at 3=3A30 PM=2C H =26 J Johnson = =3E =3Chjjohnson=40sasktel=2Enet=3E wrote=3A =3E =3E Hey there Charlie=2E The technology to produce parts from a = =3E substance vs out =3E =3E of it =5Bie=3B additive fabrication rather than subtractive=5D i= s = =3E pretty new=2E =3E =3E There are some forms of accomplishing the job but they are not = =3E that cost =3E =3E effective today =5Bany new technology is this way at the start = =3E usually=5D=2E The =3E =3E other limitation I=27ve seen is the quality of surface finish=2E= My main =3E =3E exposure has been in reading about it and from the articles I=27= ve = =3E seen there =3E =3E is generally a secondary machining operation required to get the= = =3E parts to =3E =3E dimension=2E That is all fine on simple parts but something like= a = =3E manifold=3E brings new challenges as the interior of the various = =3E sections need to be =3E =3E smoothed out to get clean and consistant airflow=2E I think the = =3E time and cost =3E =3E of these two areas might preclude us using it at this point=2C = =3E however as =3E =3E things improve and the tech gets more affordable=2C this will = =3E become the way =3E =3E things are built in the future=2E Imagine if everything that was= = =3E ever built =3E =3E had a 95=25 reduction in waste fro m how it=27s built today=2E=A0= Your = =3E car would be =3E =3E alot cheaper to buy=2C etc etc=2E =3E =3E =3E =3E I love thinking outside the box=2E=2E=2E =5Bit=27s how I was abl= e to build = =3E my own cnc =3E =3E mill!=5D =3E =3E =3E =3E Jarrett Johnson =3E =3E www=2Einnovention-tech=2Ecom =3E =3E =3E =3E ----- Original Message ----- =3E =3E =3E =3E From=3A Charlie England =3Cceengland=40bellsouth=2Enet=3E =3E =3E =3E =3E Date=3A Thursday=2C May 5=2C 2011 12=3A53 pm =3E =3E =3E =3E Subject=3A =5BFlyRotary=5D =27open source=27 parts =3E =3E =3E =3E=3E I=27m excited to see all the activity on the accessory cover/= adapter =3E =3E=3E plate=2C =26 don=27t want to divert any attention=2E But Ed=27= s post several =3E =3E=3E days =3E =3E=3E ago describing how he made his intake manifold triggered a th= ought =3E =3E=3E that =3E =3E=3E might need to go on the shelf for next action=2E =3E =3E=3E =3E =3E=3E The original idea that started all this was an intake manifol= d=2E My =3E =3E=3E intent is to use a very simple manifold similar to Tracy=27s = Otter =3E =3E=3E manifold=2C but for those who need a more complex layout=2C w= hat about =3E =3E=3E this=3A =3E =3E=3E If Jarrett=2C or anyone else on here=2C has access to one of = the new =3E =3E=3E =273D =3E =3E=3E printers=27=2C doing a manifold should be a piece of cake for= anyone =3E =3E=3E with =3E =3E=3E CAD skills (it ain=27t me=2E=2E=2E)=2E Apparently=2C there ar= e 3D printers =3E =3E=3E that can =3E =3E=3E use all manner of materials now=2E I wonder if you could =27g= row=27 an =3E =3E=3E aluminum or other light/strong/chemical resistant manifold =3E =3E=3E directly in =3E =3E=3E the printer=2E Something similar to the plastic coiled tube =3E =3E=3E manifolds on =3E =3E=3E new V8=27s comes to mind=2E =3E =3E=3E =3E =3E=3E OK=2C back under my rock=2E=2E=2E=2E =3E =3E=3E =3E =3E=3E Charlie =3E =3E=3E =3E =3E =3E =3E -- =3E =3E =3E =3E Homepage=3A http=3A//www=2Eflyrotary=2Ecom/ =3E =3E =3E =3E Archive and UnSub=3A =3E =3E http=3A//mail=2Elancaironline=2Enet=3A81/lists/flyrotary/List=2E= html =3E = =3E -- =3E Homepage=3A http=3A//www=2Eflyrotary=2Ecom/ =3E Archive and UnSub=3A = =3E http=3A//mail=2Elancaironline=2Enet=3A81/lists/flyrotary/List=2Ehtml