From: Lehanover@aol.com
Message-ID: <129.39a28f0c.2d3ef458@aol.com>
Date: Tue, 20 Jan 2004 16:15:04 EST
Subject: Re: [FlyRotary] Re: Intake question
To: flyrotary@lancaironline.net
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In a message dated 1/20/2004 10:39:57 AM Central Standard Time, 
13brv3@bellsouth.net writes:

<< As for welding up the current space, I don't see how it would be possible.
 The channels are so narrow, that my tig torch barely fits inside.  How about
 some other metal?  Is there something along the lines of a brazing alloy
 that would melt at a substantially lower temp than aluminum, so I could just
 heat the entire manifold with a torch, and pool the molten alloy inside the
 runner?  
  
 Thanks for any comments.  I've got to get moving on this intake in the next
 couple days, since I'm burning vacation time to make this happen.  
  
 Cheers,
 Rusty (off to the hanger for some inspiration) 
  >>

Make a band saw cut into the runner you want to change. Remove the portion 
that you want to change. Keep the curf above the area you will want to weld on 
to give yourself some margin. Weld up the removed lower portion. Die grind to 
aceave the shape it needs to be. Keep trying the lower half of the runner 
against the engine until it is the shape you want. Weld the modified portion of the 
runner back onto the manifold. Use a needle scaler to make the smoothed out 
weld area look stock as cast. 

You can do that to a stock class manifold and get it through tech, I am told. 
I would never do that myself.

Lynn E. Hanover