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We visited the Fantasy of Flight museum a
couple of weeks ago. You really can not see everything you want to see in
just one day! Kermit Weeks has more airplanes than Carter has Little Liver
Pills! (an age test!)
Bill B
From: Rotary motors in aircraft
[mailto:flyrotary@lancaironline.net] On
Behalf Of Lehanover@aol.com
Sent: Friday, February 04, 2011
12:54 AM
To: Rotary
motors in aircraft
Subject: [FlyRotary] Re: Case
bolts and torque readings
In a message dated 2/3/2011 6:00:48 P.M.
Eastern Standard Time, Lehanover@aol.com writes:
Forgive me if I am a
little dense but after your explanation and all the mention of torque
readings based on "Dry Threads"
then your statement to use "Antiseize" which method
produces the most accurate and
repeatable torque readings ??............In my hunt for bolts
of the correct thread length for the
"Dynaocal" mounts to bolt to my "Mistral" backplate to
my engine mount I obtained a lot of
info regarding bolt torque from the "ARP" (well known
fastener company)........Their torque
procedure recommendation includes the use of their
own brand of thread
lubricant...............
Kelly Troyer
"DYKE DELTA
JD2" (Eventually)
Well, any method of installation that is
consistent bolt to bolt and hole to hole can then produce repeatable torque
readings within some acceptable range. All dry holes in one range, or all motor
oiled holes or many builders like STP because it clings to stuff so well. So,
there is a big range in tension developed between say 25 pounds of torque on a
bolt with clean dry threads in a clean dry hole (Vapor degreased) and another
bolt lubricated with nearly any kind of oil or, oil like product.
Then all of the oil like products will
produce a very much narrower band of tension outcomes. I like Nickel
anti-seize, but nearly anything works. So if the bolt is torqued up and you
find some below torque, back each out in sequence one full turn to allow some
lube to migrate onto the threads and torque up in one continuous motion. If you
have to stop the motion before the wrench clicks, then back up one full turn
and try again.
If it was not a single motion from the
last torque step to the wrench click, then the bolt has not been torqued
and shame on you.
Torque is called out to control some
other factor. In this case how much pressure is on the stack, and that controls
beam stiffness and some torsional stiffness.
In very highly stressed bolts in tension,
the bolt is torqued into a tensile stress above the maximum load expected. SPS
(Standard Pressed Steel) makes all kinds of bolts. The great tension bolts have
a dimple on both ends. You stick a special dial indicator jig on these bolts
and you torque the bolt until it has stretched a specific amount, like
.007" for rod bolts. It is best to have a spare set of SPS bolts that you
use just during resizing you rods. The clown who runs that machine generally
torques rod bolts to 35 pounds for everything.
You want you rods resized with bolts
close to 50 pounds and stretched to .007" That is if you actually
want round big ends. (Higher HP and lower oil temps).
The torque callouts for most bolts have
nothing to do with the bolts at all. It is to prevent your ham fisted brother
in-law from jacking the threads out of an aluminum casting. So bolts in
aluminum for most applications can be made of crap. Since not into their
working range, there is no way to keep them from backing out without some
positive locking system. Not Locktite as it will glue the bolt in tight and
require much heat to kill it before removal, lest the threads come out with the
bolt.
Or, Locktite just under the bolt head and
washer. Or drill the bolt head for safety wire.
The aircraft bolts with thin heads and
very short thread runs, are shear bolts. Always used in double shear to avoid a
bending load, and very lightly torqued as they are poor in tension. They have a
hole through the threads for a safety pin or split cotter to keep the half
height castle nut from falling off.
Went to Kermit Weeks Fantasy of
Flight museum today. Went on all of the tours. Well worth a side trip up
I-4 while at Sun&Fun.
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