Mailing List flyrotary@lancaironline.net Message #53677
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Tension Bolt Extracted ... what a relief!
Date: Mon, 31 Jan 2011 14:03:03 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Atta boy, Jeff!
 
The one thing that has always been an absolute requisite  for success is luck.... ...I mean PERSISTENCE!!! {:>).
 
Glad you were able to solve the problem without tearing down the engine - after you have done that 2-3 times it has lost its educational value (and certainly the thrill).
 
Ed
 
Edward L. Anderson
Anderson Electronic Enterprises LLC
305 Reefton Road
Weddington, NC 28104
http://www.andersonee.com
http://www.eicommander.com

Sent: Monday, January 31, 2011 12:26 PM
Subject: [FlyRotary] Tension Bolt Extracted ... what a relief!

We were minutes away from an engine tear-down, when we tried one more time to extract the broken tension bolt.  The bore scope allowed us to see exactly where the pilot hole was drilled into the broken piece; the left-hand drill bits would not grab on and extract the part but did help in enlarging the hole and perhaps loosening the threads a little.  Ultimately I was able to start an easy-out with light tapping and it grabbed on – the result is in the attached photo.  The easy-out is welded to the end of the original broken bolt and you can see that a spiral of RTV was applied to the length of the bolt between the threads and the bolt head.

Jeff

 

From: jeffurs@xplornet.com [mailto:jeffurs@xplornet.com]
Sent: Sunday, January 30, 2011 6:23 PM
To: Jeff Whaley
Subject: 13B

 

 

 

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